The Comparison between Pilot-Grade Spray Dryer and Laboratory-Grade Spray Dryer: Structure, Powder Properties and Application for Direct Compaction

IF 3.4 4区 医学 Q2 PHARMACOLOGY & PHARMACY
Zhe Li, Wanghai Peng, Fucai Chen, Lin Zhu, Abid Naeem, Weifeng Zhu, Yongmei Guan, Yi Feng, Yanni Wu, Xiao Lin, Liangshan Ming
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Abstract

This study investigates the improvements in direct compaction powder properties achieved through particle design using laboratory and pilot-scale spray dryers. Hydroxypropyl methylcellulose and polyvinylpyrrolidone were used as modifying agent, which have low hygroscopicity and surface tension, good flowability, and excellent compactibility. Ammonium bicarbonate and sodium bicarbonate were used as pore-forming agents, and the composite particles were prepared using laboratory and pilot-scale spray dryers. The results showed that the structure of the composite particles and porous particles can effectively improve the flowability, tabletability, and disintegration behaviour; the composite particles prepared by laboratory-scale spray drying have better tabletability; the composite particles prepared by spray drying at pilot-scale had better flowability. In summary, there are significant differences in the properties of products prepared by different scales of spray drying. It will be beneficial to choose the appropriate equipment and the appropriate experimental design. Consequently, this study may contribute to the development of natural plant tablets.

Graphical Abstract

中试级喷雾干燥机与实验室级喷雾干燥机的比较:结构、粉末特性和直接压制应用
本研究通过使用实验室和中试规模的喷雾干燥机对颗粒进行设计,研究如何改善直接压制粉末的性能。羟丙基甲基纤维素和聚乙烯吡咯烷酮被用作改性剂,它们具有低吸湿性和表面张力、良好的流动性和优异的压实性。以碳酸氢铵和碳酸氢钠作为成孔剂,使用实验室和中试规模的喷雾干燥机制备了复合颗粒。结果表明,复合微粒和多孔微粒的结构能有效改善流动性、片剂性和崩解行为;实验室规模喷雾干燥制备的复合微粒具有更好的片剂性;中试规模喷雾干燥制备的复合微粒具有更好的流动性。总之,不同规模喷雾干燥制备的产品在性能上存在显著差异。选择合适的设备和适当的实验设计将大有裨益。因此,本研究可能有助于天然植物片剂的开发。
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来源期刊
AAPS PharmSciTech
AAPS PharmSciTech 医学-药学
CiteScore
6.80
自引率
3.00%
发文量
264
审稿时长
2.4 months
期刊介绍: AAPS PharmSciTech is a peer-reviewed, online-only journal committed to serving those pharmaceutical scientists and engineers interested in the research, development, and evaluation of pharmaceutical dosage forms and delivery systems, including drugs derived from biotechnology and the manufacturing science pertaining to the commercialization of such dosage forms. Because of its electronic nature, AAPS PharmSciTech aspires to utilize evolving electronic technology to enable faster and diverse mechanisms of information delivery to its readership. Submission of uninvited expert reviews and research articles are welcomed.
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