Fuzzy logic as a method of analysis of hot forging process of 80MnSi8-6 steel

IF 4.4 3区 工程技术 Q1 ENGINEERING, CIVIL
Marek Wojtaszek, Grzegorz Korpała, Krystian Zyguła, Kamil Cichocki, Karolina Kowalczyk, Wiktoria Skonieczna, Barbara Mrzygłód, Ulrich Prahl, Magdalena Barbara Jabłońska
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Abstract

A novel approach was proposed, based on the application of the fuzzy logic (FL) method for the fast analysis of the hot deformation process of 80MnSi8-6 steel. In the first stage, the curves developed from plastometric tests and the results of studies of the microstructure of the deformed samples were used as input data for the analysis. Input and output variables were adopted and a set of rules based on cause-and-effect relationships was defined, defining the interactions between the variables. A fast FL-controller was designed, and the correctness of its operation was verified by comparison with experimental results and the results of finite element method (FEM) analysis, carried out taking into account the evolution of the microstructure. The process of hot compression under isothermal conditions of 80MnSi8-6 steel specimens was simulated on the Warmumformsimulator (WUMSI), assuming such parameters and other conditions as were used in real tests. It was confirmed that the proposed method, based on the analysis of flow curves and prior austenite grain size using a fuzzy controller, gave satisfactory results. Subsequently, a novel FL-controller was developed to analyze the kinetics of dynamic recrystallization (DRX), using data obtained from the author’s model of this phenomenon for its construction and calibration. The correctness of the controller was confirmed by comparing the results of its DRX volume fraction calculations with the distributions of this value determined by the model and the model-based FEM analysis method, respectively. It was shown that FL is applicable also when a model of the analyzed phenomenon is available. Unlike model-based calculations, a properly designed controller allows the indication of deviations from general trends that can be pointed out and interpreted by a human expert, but significantly faster. It can also serve as a component of a system analyzing complex processes, such as hot multi-stage forging. Fuzzy controller can be used in parallel with modeling or replace models in calculations.

模糊逻辑作为 80MnSi8-6 钢热锻造过程的一种分析方法
在应用模糊逻辑(FL)方法快速分析 80MnSi8-6 钢热变形过程的基础上,提出了一种新方法。在第一阶段,根据塑性测试和变形样品微观结构研究结果绘制的曲线被用作分析的输入数据。采用了输入和输出变量,并根据因果关系定义了一套规则,确定了变量之间的相互作用。设计了一个快速 FL 控制器,并通过与实验结果和有限元法(FEM)分析结果的比较,验证了其操作的正确性。在 Warmumformsimulator (WUMSI) 上模拟了 80MnSi8-6 钢试样在等温条件下的热压过程,并假设了实际试验中使用的参数和其他条件。结果表明,基于流动曲线分析和使用模糊控制器的先验奥氏体晶粒尺寸的拟议方法取得了令人满意的结果。随后,开发了一种新的模糊控制器,用于分析动态再结晶(DRX)动力学,并使用作者的动态再结晶模型中获得的数据进行构建和校准。通过比较其 DRX 体积分数计算结果与模型和基于模型的有限元分析方法分别确定的该值分布,证实了控制器的正确性。结果表明,当分析现象的模型可用时,FL 也适用。与基于模型的计算不同,设计合理的控制器可以显示出与一般趋势的偏差,这些偏差可以由人类专家指出和解释,但速度要快得多。它还可以作为分析复杂过程(如热多级锻造)系统的一个组成部分。模糊控制器可与模型并行使用,或在计算中取代模型。
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来源期刊
Archives of Civil and Mechanical Engineering
Archives of Civil and Mechanical Engineering 工程技术-材料科学:综合
CiteScore
6.80
自引率
9.10%
发文量
201
审稿时长
4 months
期刊介绍: Archives of Civil and Mechanical Engineering (ACME) publishes both theoretical and experimental original research articles which explore or exploit new ideas and techniques in three main areas: structural engineering, mechanics of materials and materials science. The aim of the journal is to advance science related to structural engineering focusing on structures, machines and mechanical systems. The journal also promotes advancement in the area of mechanics of materials, by publishing most recent findings in elasticity, plasticity, rheology, fatigue and fracture mechanics. The third area the journal is concentrating on is materials science, with emphasis on metals, composites, etc., their structures and properties as well as methods of evaluation. In addition to research papers, the Editorial Board welcomes state-of-the-art reviews on specialized topics. All such articles have to be sent to the Editor-in-Chief before submission for pre-submission review process. Only articles approved by the Editor-in-Chief in pre-submission process can be submitted to the journal for further processing. Approval in pre-submission stage doesn''t guarantee acceptance for publication as all papers are subject to a regular referee procedure.
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