Effect of ultrasonic surface rolling process on the fatigue performance of the 7075 aluminum alloy

IF 4.4 3区 工程技术 Q1 ENGINEERING, CIVIL
Chungai Zou, Yun Jiang, Ming Yang, Qinkai Guan, Peng Chen, Jiangping Nie
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Abstract

The impact of the gradient nanostructures on the fatigue properties of aluminum alloys remains limited. The ultrasonic surface rolling process (USRP) was utilized in this study to generate the gradient nanostructure on the surface of 7075 aluminum alloy, and the high fatigue properties with the stress ratio R =  – 1 were following tested. The findings indicated that the fatigue limits of 3- and 6-passes-treated samples were found to reach 225 MPa (125%) and 200 MPa (100%), respectively, surpassing those of untreated sample. The characterizations of scanning electron microscope (SEM), laser confocal scanning microscope (LCSM), and X-ray diffractometer (XRD) showed a positive correlation between the number of rolling passes and the enhancement of the gradient hardening layer and residual compressive stress, contributing to the improvement in fatigue limit. Meanwhile, the SEM analysis of the fracture indicated that the fatigue crack initiation site was altered as a result of surface modification, and the crack initiation point of the 3-passes-treated sample was located further from the surface. Additionally, finite-element simulation was employed to analyze the stress distribution across the cross-section, and the fatigue risk coefficient Rf was used to quantify the impact of residual stress distribution and surface hardening on the crack initiation site. The results demonstrated that USRP not only altered the surface condition of the aluminum alloy but also changed its stress distribution in the cross-section. The combined effect of the two controlled the crack initiation site and the fatigue life of the 7075 aluminum alloy.

超声波表面滚压工艺对 7075 铝合金疲劳性能的影响
梯度纳米结构对铝合金疲劳性能的影响仍然有限。本研究利用超声波表面滚压工艺(USRP)在 7075 铝合金表面生成梯度纳米结构,并测试了应力比 R = - 1 时的高疲劳性能。结果表明,经过 3 次和 6 次处理的样品的疲劳极限分别达到了 225 兆帕(125%)和 200 兆帕(100%),超过了未经处理的样品。扫描电子显微镜(SEM)、激光共聚焦扫描显微镜(LCSM)和 X 射线衍射仪(XRD)的表征结果表明,轧制遍数与梯度硬化层和残余压应力的增强呈正相关,有助于提高疲劳极限。同时,断口的扫描电镜分析表明,疲劳裂纹的起始点因表面改性而发生了改变,经过 3 次处理的样品的裂纹起始点距离表面更远。此外,还采用有限元模拟分析了横截面上的应力分布,并利用疲劳风险系数 Rf 量化了残余应力分布和表面硬化对裂纹起始点的影响。结果表明,USRP 不仅改变了铝合金的表面状态,还改变了其横截面上的应力分布。两者的共同作用控制了 7075 铝合金的裂纹起始点和疲劳寿命。
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来源期刊
Archives of Civil and Mechanical Engineering
Archives of Civil and Mechanical Engineering 工程技术-材料科学:综合
CiteScore
6.80
自引率
9.10%
发文量
201
审稿时长
4 months
期刊介绍: Archives of Civil and Mechanical Engineering (ACME) publishes both theoretical and experimental original research articles which explore or exploit new ideas and techniques in three main areas: structural engineering, mechanics of materials and materials science. The aim of the journal is to advance science related to structural engineering focusing on structures, machines and mechanical systems. The journal also promotes advancement in the area of mechanics of materials, by publishing most recent findings in elasticity, plasticity, rheology, fatigue and fracture mechanics. The third area the journal is concentrating on is materials science, with emphasis on metals, composites, etc., their structures and properties as well as methods of evaluation. In addition to research papers, the Editorial Board welcomes state-of-the-art reviews on specialized topics. All such articles have to be sent to the Editor-in-Chief before submission for pre-submission review process. Only articles approved by the Editor-in-Chief in pre-submission process can be submitted to the journal for further processing. Approval in pre-submission stage doesn''t guarantee acceptance for publication as all papers are subject to a regular referee procedure.
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