Eco-friendly fabrication of robust superhydrophobic coating with excellent anti-corrosion and anti-icing properties through using submillimeter particles as protective structure
IF 5.3 2区 材料科学Q1 MATERIALS SCIENCE, COATINGS & FILMS
Xinyi Li , Yahui Wu , Xiang Lin , Zijie Zhang , Tao Hu , Lihua Jiang , Ting Xiao , Xinyu Tan
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引用次数: 0
Abstract
Constructing superhydrophobic surfaces is a promising method for enhancing the anti-corrosion and anti-icing properties of metal materials. However, it is still a challenge to obtain robust superhydrophobic surfaces on metal substrate through simple and environmentally friendly methods. In this study, a robust superhydrophobic coating was fabricated on an aluminum substrate using a simple two-step method, i.e., sprinkling B4C submillimeter particles onto the aluminum substrate coated with epoxy resin (EP) to construct submillitmeter protective structure, and then dipping a mixture of EP/polydimethylsiloxane (PDMS)/hydrophobic SiO2 nanoparticles to impart superhydrophobicity. The mechanical robustness of the coating was evaluated using sandpaper abrasion, 3 M tape peeling, and sand impact tests. The results displayed that the coating maintained its superhydrophobicity after 16 m of sandpaper abrasion (3.2 kPa), 60 cycles of 3 M tape peeling, and 2500 g of sand impact, indicating the good resistance of the coating to different mechanical damages. The anti-corrosion property of the coating was measured by the electrochemistry tests, and the results confirmed that the coating possessed excellent anti-corrosion property with 34.06 times lower corrosion current density than the bare aluminum. The anti-icing property of the coating was assessed by freezing delayed time and de-icing force tests, and the results demonstrated that coating had outstanding anti-icing property with 730 s longer freezing delay time and 3–4-folds lower de-icing force than the bare aluminum. It can be excepted that the coating has a promising prospect in practical application due to its simple fabrication, good anti-corrosion and anti-icing properties and remarkable mechanical robustness.
期刊介绍:
Surface and Coatings Technology is an international archival journal publishing scientific papers on significant developments in surface and interface engineering to modify and improve the surface properties of materials for protection in demanding contact conditions or aggressive environments, or for enhanced functional performance. Contributions range from original scientific articles concerned with fundamental and applied aspects of research or direct applications of metallic, inorganic, organic and composite coatings, to invited reviews of current technology in specific areas. Papers submitted to this journal are expected to be in line with the following aspects in processes, and properties/performance:
A. Processes: Physical and chemical vapour deposition techniques, thermal and plasma spraying, surface modification by directed energy techniques such as ion, electron and laser beams, thermo-chemical treatment, wet chemical and electrochemical processes such as plating, sol-gel coating, anodization, plasma electrolytic oxidation, etc., but excluding painting.
B. Properties/performance: friction performance, wear resistance (e.g., abrasion, erosion, fretting, etc), corrosion and oxidation resistance, thermal protection, diffusion resistance, hydrophilicity/hydrophobicity, and properties relevant to smart materials behaviour and enhanced multifunctional performance for environmental, energy and medical applications, but excluding device aspects.