Synchronization analysis of a four-motor excitation with torsion spring coupling vibrating system

Abstract

In oil drilling processes, vibrating screen is a crucial solid control equipment for separating harmful solid-phase particles. However, the conventional utilization of either dual-motor or triple-motor is inadequate demanding the excitation force of large vibrating equipment. Moreover, self-synchronization in zero phase is difficult to achieve in multiple motors system. To avoid cancellation of the excitation force caused by the phase inconsistency of multiple motors, the adoption of a four-motor excitation with torsion spring coupling system is proposed this work. Initially, the mathematical model of the vibrating system is formulated through the Lagrange's equation. Subsequently, the steady-state solution is determined using Laplace transform. Then the conditions and characteristics in stable equilibrium state are elucidated employing the small parameter averaging method. Ultimately, the reliability and applicability of the theoretical results are substantiated through numerical simulations. The findings reveal that with the increase of the torsion spring stiffness, the phase difference between the motors connected by torsion springs (MCTSs) is exponentially decreased, and desired zero-phase synchronization in engineering is eventually achieved. Furthermore, the present study uncovers two distinct synchronization mechanisms in the torsion spring coupling system: mechanical controlled synchronization between MCTSs is inevitably achieved, while the self-synchronization between motors unconnected by torsion springs (MUTSs) is limited by the synchronization conditions. The study provides valuable insights for designing mechanical controlled synchronization and self-synchronization vibrating machines.