{"title":"A liquid-cooled plate based on bionic flow channels evolved from the shape of leaf veins and tree roots","authors":"Hanxu Xia, Jun Wang, Yan Shen, Kai Fang","doi":"10.1016/j.ijthermalsci.2024.109468","DOIUrl":null,"url":null,"abstract":"<div><div>With the rapid development of lithium-ion (Li-ion) batteries, battery thermal management (BTMS) is increasingly essential for the temperature control of Li-ion batteries. The energy required to control temperature is coming into focus. In order to consume less energy to control temperature and improve temperature uniformity, the liquid-cooled plate (LCP) based on bionic flow channels evolved from the shape of leaf veins and tree roots is proposed. In this BLCP, different from the others BLCPs, it is divided into a reinforced heat exchange area located in the middle and back part of the plate and a normal area located in the front part of the plate. Firstly, 16 sets of orthogonal tests are conducted based on four parameters: the distance of the hexagon from the outlet (a), the distance from the inlet (b), the distance between two adjacent hexagons (c) and the size of the hexagon (d). Secondly, Optimization was investigated based on NSGA-II for two objectives: temperature and pressure drop. The simulation results are analyzed based on the optimized structural parameters (a = 30 mm, b = 8 mm, c = 50 mm and d = 90 mm). After Comparing the optimization results with the simulation results, the temperature and pressure drop errors were 0.56 percent and 3.8 percent, respectively. The effects of flow rate and thickness of the fluid domain on temperature and pressure drop are next discussed separately. Finally, after comparing the optimized bionic liquid cooling plate (BLCP) with the conventional liquid cooling plate (CLCP) based on temperature pressure drop, velocity, and synergy angle, conclusions are made at the same inlet width, height, flow rate, and velocity (V = 0.2 m/s). This leads to the criterion of energy loss becoming only the pressure drop. The BLCP for pressure drop is 14.2 percent lower than the CLCP, which means less energy loss. The maximum temperature of the BLCP is 0.7 °C lower than that of the CLCP. Furthermore, the former has a better ability to suppress the rate of temperature rise and better temperature uniformity. In addition, this proposed new structure and research methods can be applied to the subsequent study of LCP.</div></div>","PeriodicalId":341,"journal":{"name":"International Journal of Thermal Sciences","volume":"208 ","pages":"Article 109468"},"PeriodicalIF":4.9000,"publicationDate":"2024-10-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Journal of Thermal Sciences","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S1290072924005908","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, MECHANICAL","Score":null,"Total":0}
引用次数: 0
Abstract
With the rapid development of lithium-ion (Li-ion) batteries, battery thermal management (BTMS) is increasingly essential for the temperature control of Li-ion batteries. The energy required to control temperature is coming into focus. In order to consume less energy to control temperature and improve temperature uniformity, the liquid-cooled plate (LCP) based on bionic flow channels evolved from the shape of leaf veins and tree roots is proposed. In this BLCP, different from the others BLCPs, it is divided into a reinforced heat exchange area located in the middle and back part of the plate and a normal area located in the front part of the plate. Firstly, 16 sets of orthogonal tests are conducted based on four parameters: the distance of the hexagon from the outlet (a), the distance from the inlet (b), the distance between two adjacent hexagons (c) and the size of the hexagon (d). Secondly, Optimization was investigated based on NSGA-II for two objectives: temperature and pressure drop. The simulation results are analyzed based on the optimized structural parameters (a = 30 mm, b = 8 mm, c = 50 mm and d = 90 mm). After Comparing the optimization results with the simulation results, the temperature and pressure drop errors were 0.56 percent and 3.8 percent, respectively. The effects of flow rate and thickness of the fluid domain on temperature and pressure drop are next discussed separately. Finally, after comparing the optimized bionic liquid cooling plate (BLCP) with the conventional liquid cooling plate (CLCP) based on temperature pressure drop, velocity, and synergy angle, conclusions are made at the same inlet width, height, flow rate, and velocity (V = 0.2 m/s). This leads to the criterion of energy loss becoming only the pressure drop. The BLCP for pressure drop is 14.2 percent lower than the CLCP, which means less energy loss. The maximum temperature of the BLCP is 0.7 °C lower than that of the CLCP. Furthermore, the former has a better ability to suppress the rate of temperature rise and better temperature uniformity. In addition, this proposed new structure and research methods can be applied to the subsequent study of LCP.
期刊介绍:
The International Journal of Thermal Sciences is a journal devoted to the publication of fundamental studies on the physics of transfer processes in general, with an emphasis on thermal aspects and also applied research on various processes, energy systems and the environment. Articles are published in English and French, and are subject to peer review.
The fundamental subjects considered within the scope of the journal are:
* Heat and relevant mass transfer at all scales (nano, micro and macro) and in all types of material (heterogeneous, composites, biological,...) and fluid flow
* Forced, natural or mixed convection in reactive or non-reactive media
* Single or multi–phase fluid flow with or without phase change
* Near–and far–field radiative heat transfer
* Combined modes of heat transfer in complex systems (for example, plasmas, biological, geological,...)
* Multiscale modelling
The applied research topics include:
* Heat exchangers, heat pipes, cooling processes
* Transport phenomena taking place in industrial processes (chemical, food and agricultural, metallurgical, space and aeronautical, automobile industries)
* Nano–and micro–technology for energy, space, biosystems and devices
* Heat transport analysis in advanced systems
* Impact of energy–related processes on environment, and emerging energy systems
The study of thermophysical properties of materials and fluids, thermal measurement techniques, inverse methods, and the developments of experimental methods are within the scope of the International Journal of Thermal Sciences which also covers the modelling, and numerical methods applied to thermal transfer.