Plastic Limit Pressure and Stress Intensity Factor for Cracked Elbow Containing Axial Semi-Elliptical Part-Through Crack

Abstract

The aim of this study is to provide a solution for the plastic limit pressure and stress intensity factor of the elbows containing a part-through axial semi-elliptical crack by considering various crack sizes. The supporting system and loading conditions of the pipeline are described. The critical part of the observed pipeline was isolated for analysis and subjected to various sizes of semi-elliptical cracks. By performing numerical analysis, results were obtained for crack dimension ratios of c/a, and depth/thickness ratios of a/t. The obtained results include plastic limit pressure and stress intensity factor. The results were analyzed with a symbolic regression algorithm, and closed-form solutions for the limit pressure and stress intensity factor were proposed. To validate pipeline integrity, the Structural Integrity Assessment Procedure (SINTAP) was applied, and the FAD (Failure Assessment Diagram) was generated for cracks below the FAD function. The failure pressure was calculated by determining the points where the loading paths intersect the FAD function.