Dynamic simulation and experimental study of the effect of one-dimensional vibration on the packing of wood powder particles

IF 4.1 2区 材料科学 Q2 ENGINEERING, CHEMICAL
Xiaoneng Chen , Fuqiang He , Fajiang Chen , Yuan Dai
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Abstract

In the industry of production of high-density fiberboards without adhesive, applying vibration to the particle packing system before pressing and molding is an effective way to improve the uniformity of particle packing and reduce porosity. In this work, physical experiments combined with numerical simulations are used to systematically investigate the packing structure behavior of wood powder particles under different vibration conditions. Macroscopic and microscopic properties such as porosity, coordination number, radial distribution function, and contacts are characterized and analyzed. The results indicate that when the vibration frequency is 72 Hz and the vibration amplitude is 1 mm, the porosity of wood powder particles closely packed is minimized. The results of the Discrete Element Method show that the distribution of the coordination number is approximately normal. As the vibration conditions change, the packing structure becomes tighter, but the main peak of the radial distribution function becomes blurred or even disappears. Vibration does not significantly change the type of contact in the packing structure. The conclusions can provide more comprehensive vibration conditions and microscopic theories for the uniform spreading of wood powder particles before pressing, ensuring that the finished panels have excellent mechanical and physical properties.

Abstract Image

一维振动对木粉颗粒填料影响的动态模拟和实验研究
在无胶高密度纤维板生产行业中,在压制成型前对颗粒填料系统施加振动是提高颗粒填料均匀性和减少孔隙率的有效方法。本研究采用物理实验结合数值模拟的方法,系统地研究了不同振动条件下木粉颗粒的堆积结构行为。对气孔率、配位数、径向分布函数和接触等宏观和微观特性进行了表征和分析。结果表明,当振动频率为 72 Hz、振幅为 1 mm 时,紧密堆积的木粉颗粒的孔隙率最小。离散元素法的结果表明,配位数的分布近似正态分布。随着振动条件的变化,填料结构变得更加紧密,但径向分布函数的主峰变得模糊甚至消失。振动并没有明显改变填料结构的接触类型。这些结论可以为木粉颗粒在压制前的均匀铺展提供更全面的振动条件和微观理论,确保成品板材具有优异的机械和物理性能。
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来源期刊
Particuology
Particuology 工程技术-材料科学:综合
CiteScore
6.70
自引率
2.90%
发文量
1730
审稿时长
32 days
期刊介绍: The word ‘particuology’ was coined to parallel the discipline for the science and technology of particles. Particuology is an interdisciplinary journal that publishes frontier research articles and critical reviews on the discovery, formulation and engineering of particulate materials, processes and systems. It especially welcomes contributions utilising advanced theoretical, modelling and measurement methods to enable the discovery and creation of new particulate materials, and the manufacturing of functional particulate-based products, such as sensors. Papers are handled by Thematic Editors who oversee contributions from specific subject fields. These fields are classified into: Particle Synthesis and Modification; Particle Characterization and Measurement; Granular Systems and Bulk Solids Technology; Fluidization and Particle-Fluid Systems; Aerosols; and Applications of Particle Technology. Key topics concerning the creation and processing of particulates include: -Modelling and simulation of particle formation, collective behaviour of particles and systems for particle production over a broad spectrum of length scales -Mining of experimental data for particle synthesis and surface properties to facilitate the creation of new materials and processes -Particle design and preparation including controlled response and sensing functionalities in formation, delivery systems and biological systems, etc. -Experimental and computational methods for visualization and analysis of particulate system. These topics are broadly relevant to the production of materials, pharmaceuticals and food, and to the conversion of energy resources to fuels and protection of the environment.
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