Effect of hBN/MoS2 hybrid nanofluid minimum quantity lubrication on the cutting performance of self-lubricating ceramic tools when machining AISI 4340

IF 6.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL
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引用次数: 0

Abstract

Difficult-to-machine materials have consistently limited the improvement of machining efficiency. To address this challenge, this study proposes a strategy of combining Al2O3/SiC/G self-lubricating ceramic tools with hBN/MoS2 hybrid nanofluids. The experiment evaluates the ratio and concentration of the hBN/MoS2 hybrid nanofluid based on cutting forces, friction coefficients, cutting temperatures, surface roughness, and tool wear. Results show that better lubrication is achieved by hBN/MoS2 hybrid nanofluids compared to single nanofluids. The optimal hBN/MoS2 mixing ratio and nanofluid concentration are 2:1 and 1.5 wt%, respectively. Finally, the cutting lubrication mechanism and the synergistic mechanism of self-lubricating ceramic tools with hybrid nanofluids were proposed.

加工 AISI 4340 时,hBN/MoS2 混合纳米流体最小量润滑对自润滑陶瓷刀具切削性能的影响
难加工材料一直限制着加工效率的提高。为解决这一难题,本研究提出了将 Al2O3/SiC/G 自润滑陶瓷刀具与 hBN/MoS2 混合纳米流体相结合的策略。实验根据切削力、摩擦系数、切削温度、表面粗糙度和刀具磨损情况,对 hBN/MoS2 混合纳米流体的比例和浓度进行了评估。结果表明,与单一纳米流体相比,hBN/MoS2 混合纳米流体实现了更好的润滑效果。最佳的 hBN/MoS2 混合比和纳米流体浓度分别为 2:1 和 1.5 wt%。最后,提出了混合纳米流体自润滑陶瓷工具的切削润滑机制和协同机制。
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来源期刊
Tribology International
Tribology International 工程技术-工程:机械
CiteScore
10.10
自引率
16.10%
发文量
627
审稿时长
35 days
期刊介绍: Tribology is the science of rubbing surfaces and contributes to every facet of our everyday life, from live cell friction to engine lubrication and seismology. As such tribology is truly multidisciplinary and this extraordinary breadth of scientific interest is reflected in the scope of Tribology International. Tribology International seeks to publish original research papers of the highest scientific quality to provide an archival resource for scientists from all backgrounds. Written contributions are invited reporting experimental and modelling studies both in established areas of tribology and emerging fields. Scientific topics include the physics or chemistry of tribo-surfaces, bio-tribology, surface engineering and materials, contact mechanics, nano-tribology, lubricants and hydrodynamic lubrication.
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