Production of high-strength eco-conscious ceramics exclusively from municipal solid waste

IF 5.1 2区 材料科学 Q1 MATERIALS SCIENCE, CERAMICS
Yueming Liu, Jiarun Tang, Mengxing Li, Quanshen Zhang, Weihua Zhang
{"title":"Production of high-strength eco-conscious ceramics exclusively from municipal solid waste","authors":"Yueming Liu, Jiarun Tang, Mengxing Li, Quanshen Zhang, Weihua Zhang","doi":"10.1016/j.ceramint.2024.09.130","DOIUrl":null,"url":null,"abstract":"<p>This research investigated the application of municipal solid waste incineration fly ash (MSWIFA), municipal solid waste incineration bottom ash (MSWIBA), and construction waste residue (CWR) as raw materials for the comprehensive conversion into municipal solid waste ceramics employing the SiO<sub>2</sub>-Al<sub>2</sub>O<sub>3</sub>-CaO-MgO (8wt.%) phase diagram. This study aimed to evaluate the influence of the addition of MSWIFA and sintering temperature on important ceramics properties, including linear shrinkage, water absorption, sintering range, and flexural strength. Additionally, relationships were established among these physical parameters using Pearson's correlation coefficient. The thermal behavior of the mixture was analyzed through automatic slag melting point tester and TG-DSC techniques. Furthermore, characterization of the crystalline phase transition and microstructure of sintered samples was performed by XRD, Factsage, and SEM. The results showed that both the addition of MSWIFA and the sintering temperature significantly influenced the crystal phase composition of the sintered ceramics. Moreover, the addition of MSWIFA and the sintering temperature had a significant influence on the pore structure of the ceramics. These ceramics exhibited exceptional properties, such as the extremely low water absorption rate of 0.08% and the remarkable flexural strength of 124.78 MPa. Ceramics performance indicators were far higher than the requirements of China's national standard GB/T4100-2015. The sintering range had the capability to attain 30 °C, guaranteeing the feasibility of practical manufacturing processes. Furthermore, leaching concentration tests conducted on additive-free ceramic samples reveal a low risk of heavy metal contamination, as the heavy metals were effectively solidified within the crystalline and amorphous phases of the ceramics. The comprehensive utilization of MSWIFA, MSWIBA, and CWR for the production of fully solid waste ceramics not only yields cost reduction benefits but also promotes efficient utilization, presenting a feasible and highly promising approach to sustainable waste management.</p>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":null,"pages":null},"PeriodicalIF":5.1000,"publicationDate":"2024-09-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Ceramics International","FirstCategoryId":"88","ListUrlMain":"https://doi.org/10.1016/j.ceramint.2024.09.130","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, CERAMICS","Score":null,"Total":0}
引用次数: 0

Abstract

This research investigated the application of municipal solid waste incineration fly ash (MSWIFA), municipal solid waste incineration bottom ash (MSWIBA), and construction waste residue (CWR) as raw materials for the comprehensive conversion into municipal solid waste ceramics employing the SiO2-Al2O3-CaO-MgO (8wt.%) phase diagram. This study aimed to evaluate the influence of the addition of MSWIFA and sintering temperature on important ceramics properties, including linear shrinkage, water absorption, sintering range, and flexural strength. Additionally, relationships were established among these physical parameters using Pearson's correlation coefficient. The thermal behavior of the mixture was analyzed through automatic slag melting point tester and TG-DSC techniques. Furthermore, characterization of the crystalline phase transition and microstructure of sintered samples was performed by XRD, Factsage, and SEM. The results showed that both the addition of MSWIFA and the sintering temperature significantly influenced the crystal phase composition of the sintered ceramics. Moreover, the addition of MSWIFA and the sintering temperature had a significant influence on the pore structure of the ceramics. These ceramics exhibited exceptional properties, such as the extremely low water absorption rate of 0.08% and the remarkable flexural strength of 124.78 MPa. Ceramics performance indicators were far higher than the requirements of China's national standard GB/T4100-2015. The sintering range had the capability to attain 30 °C, guaranteeing the feasibility of practical manufacturing processes. Furthermore, leaching concentration tests conducted on additive-free ceramic samples reveal a low risk of heavy metal contamination, as the heavy metals were effectively solidified within the crystalline and amorphous phases of the ceramics. The comprehensive utilization of MSWIFA, MSWIBA, and CWR for the production of fully solid waste ceramics not only yields cost reduction benefits but also promotes efficient utilization, presenting a feasible and highly promising approach to sustainable waste management.

完全利用城市固体废弃物生产高强度环保陶瓷
本研究采用 SiO2-Al2O3-CaO-MgO (8wt.%) 相图,调查了城市固体废弃物焚烧飞灰 (MSWIFA)、城市固体废弃物焚烧底灰 (MSWIBA) 和建筑垃圾残渣 (CWR) 作为原料综合转化为城市固体废弃物陶瓷的应用情况。本研究旨在评估 MSWIFA 添加量和烧结温度对陶瓷重要性能的影响,包括线性收缩率、吸水率、烧结范围和抗折强度。此外,还利用皮尔逊相关系数建立了这些物理参数之间的关系。通过自动熔渣熔点测试仪和 TG-DSC 技术分析了混合物的热行为。此外,还通过 XRD、Factsage 和 SEM 对烧结样品的结晶相变和微观结构进行了表征。结果表明,MSWIFA 的添加量和烧结温度都对烧结陶瓷的晶相组成产生了显著影响。此外,MSWIFA 的添加量和烧结温度对陶瓷的孔隙结构也有显著影响。这些陶瓷表现出优异的性能,如 0.08% 的超低吸水率和 124.78 兆帕的卓越抗折强度。陶瓷的性能指标远高于中国国家标准 GB/T4100-2015 的要求。烧结温度可达 30 °C,保证了实际生产工艺的可行性。此外,对无添加剂陶瓷样品进行的浸出浓度测试表明,由于重金属被有效固化在陶瓷的结晶相和非晶相中,因此重金属污染风险较低。综合利用 MSWIFA、MSWIBA 和 CWR 生产全固态废物陶瓷不仅能降低成本,还能促进高效利用,是一种可行且极具前景的可持续废物管理方法。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
求助全文
约1分钟内获得全文 求助全文
来源期刊
Ceramics International
Ceramics International 工程技术-材料科学:硅酸盐
CiteScore
9.40
自引率
15.40%
发文量
4558
审稿时长
25 days
期刊介绍: Ceramics International covers the science of advanced ceramic materials. The journal encourages contributions that demonstrate how an understanding of the basic chemical and physical phenomena may direct materials design and stimulate ideas for new or improved processing techniques, in order to obtain materials with desired structural features and properties. Ceramics International covers oxide and non-oxide ceramics, functional glasses, glass ceramics, amorphous inorganic non-metallic materials (and their combinations with metal and organic materials), in the form of particulates, dense or porous bodies, thin/thick films and laminated, graded and composite structures. Process related topics such as ceramic-ceramic joints or joining ceramics with dissimilar materials, as well as surface finishing and conditioning are also covered. Besides traditional processing techniques, manufacturing routes of interest include innovative procedures benefiting from externally applied stresses, electromagnetic fields and energetic beams, as well as top-down and self-assembly nanotechnology approaches. In addition, the journal welcomes submissions on bio-inspired and bio-enabled materials designs, experimentally validated multi scale modelling and simulation for materials design, and the use of the most advanced chemical and physical characterization techniques of structure, properties and behaviour. Technologically relevant low-dimensional systems are a particular focus of Ceramics International. These include 0, 1 and 2-D nanomaterials (also covering CNTs, graphene and related materials, and diamond-like carbons), their nanocomposites, as well as nano-hybrids and hierarchical multifunctional nanostructures that might integrate molecular, biological and electronic components.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
copy
已复制链接
快去分享给好友吧!
我知道了
右上角分享
点击右上角分享
0
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术官方微信