Study of the Effect of Initial Plate Temperature in Jet Impingement Cooling Process

IF 1.9 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING
Mohamed S. Gadala, Abdulrahman Gomaa, Fahad Aslam
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Abstract

The microstructure characteristics and the properties of rolled steels are significantly affected by the heat transfer and boiling phenomena occurring during the jet impingement cooling on run‐out tables (ROT). In this study, experiments are conducted using a full industrial‐scale ROT facility with rectangular plates made of low‐carbon stainless steel (type 316L). The plate is heated up to a temperature ranging from to , then rapidly impinged using a single circular water jet, and the temperature drop is captured using an infrared thermal camera (FLIR A615 25°–50 Hz type). The dissipated heat flux, estimated experimentally using a 2D inverse heat conduction analysis, ranges from 6.1 to 3.4 MW m−2 across different zones along the plate surface. The impact of different initial plate temperature on the boiling behavior is studied by developing a 2D‐computational fluid dynamics (CFD) model, and the results are closely aligned with the experimental findings. The results reveal that when estimating the heat flux from CFD simulations, the best accuracy is obtained when considering fluid temperature at a point close to the plate surface (about 1 μm above the surface). Furthermore, the maximum extracted heat flux (MHF) is significantly influenced by the initial temperature of the plate. Increasing the initial plate temperature from 500 to 900 °C led to an increase of 82% in the MHF in stagnation zone, and 137% increase in the parallel‐flow region. The CFD model presented in this study and the full calculation of the boiling curves numerically will pave the road for investigating various practical parameters in jet impingement cooling.
研究喷射撞击冷却过程中初始板温度的影响
轧制钢的微观结构特征和性能会受到跳动台 (ROT) 上喷射撞击冷却过程中发生的传热和沸腾现象的显著影响。本研究使用全工业规模的 ROT 设备对低碳不锈钢(316L 型)矩形板进行了实验。先将板加热到至 ,然后使用单个圆形水射流快速撞击,并使用红外热像仪(FLIR A615 25°-50 Hz 型)捕捉温降。通过二维反向热传导分析实验估算出的散失热通量在 6.1 至 3.4 MW m-2 之间,分布在平板表面的不同区域。通过建立二维计算流体动力学(CFD)模型,研究了不同的板初始温度对沸腾行为的影响,结果与实验结果非常吻合。结果表明,从 CFD 模拟中估算热通量时,考虑靠近板表面点(表面上方约 1 μm)的流体温度可获得最佳精度。此外,最大提取热通量(MHF)受板的初始温度影响很大。将板的初始温度从 500°C 提高到 900°C,停滞区的 MHF 增加了 82%,平行流区域的 MHF 增加了 137%。本研究提出的 CFD 模型和沸腾曲线的完整数值计算将为研究喷射撞击冷却中的各种实用参数铺平道路。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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来源期刊
steel research international
steel research international 工程技术-冶金工程
CiteScore
3.30
自引率
18.20%
发文量
319
审稿时长
1.9 months
期刊介绍: steel research international is a journal providing a forum for the publication of high-quality manuscripts in areas ranging from process metallurgy and metal forming to materials engineering as well as process control and testing. The emphasis is on steel and on materials involved in steelmaking and the processing of steel, such as refractories and slags. steel research international welcomes manuscripts describing basic scientific research as well as industrial research. The journal received a further increased, record-high Impact Factor of 1.522 (2018 Journal Impact Factor, Journal Citation Reports (Clarivate Analytics, 2019)). The journal was formerly well known as "Archiv für das Eisenhüttenwesen" and "steel research"; with effect from January 1, 2006, the former "Scandinavian Journal of Metallurgy" merged with Steel Research International. Hot Topics: -Steels for Automotive Applications -High-strength Steels -Sustainable steelmaking -Interstitially Alloyed Steels -Electromagnetic Processing of Metals -High Speed Forming
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