Effect of Different Ultrasonic Power on Microstructure and Mechanical Properties of ZL205A/TiB2 Composite Materials

IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY
Jingchuan Tang, Mohd Zaidi Omar, Ripeng Jiang, Intan Fadhlina Mohamed, Anqing Li
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Abstract

High-energy ultrasound plays an important role in enhancing the uniform distribution of reinforcing particles inside the composites. In this work, the effect of different ultrasonic power (0–1000 W) on the solidification microstructure and mechanical properties of 2.0 wt% ZL205A/TiB2 composites was investigated. The experimental results show that, within a certain range, the increase of ultrasonic power can refine the grain size, reduce the TiB2 particle agglomeration, and enhance the mechanical properties of composites. The grain size was reduced from 93 μm (0 W) to 49 μm (800 W), and the tensile strength (UTS) was increased from 186.5 to 230.6 MPa, respectively, a relative increase of 47.3%. However, when the ultrasonic power reaches 1000 W, the microstructure of the composites is deteriorated, the grain size is coarse, and the mechanical properties are reduced. This indicates that high ultrasonic power is not conducive to the further optimization of composite microstructure. Based on the experimental results, the mechanisms of ultrasonic power on the microstructure of the composite materials have been discussed in detail. Furthermore, the quantitative relationships between ultrasonic power and sound pressure (P), the intensity density (I), the acoustic impulse velocity (v), and amplitude (A) was established, which played an important theoretical guidance role for the preparation of metal matrix composite materials during industrial application with ultrasonic treatment.

Graphical Abstract

The main objective of this work is to explore the changes in the microstructure and mechanical properties of ZL205A/TiB2 composite materials under the influence of different ultrasonic powers. The lattice matching relationship between TiB2 reinforcement particles and the aluminum matrix is revealed, and the changes in acoustic energy density, sound pressure intensity, and ultrasonic amplitude under different ultrasonic powers are quantitatively analyzed.

Abstract Image

不同超声功率对 ZL205A/TiB2 复合材料微观结构和力学性能的影响
高能超声在增强复合材料内部增强粒子的均匀分布方面发挥着重要作用。本文研究了不同超声功率(0-1000 W)对 2.0 wt% ZL205A/TiB2 复合材料凝固微观结构和力学性能的影响。实验结果表明,在一定范围内,超声功率的增加可以细化晶粒尺寸,减少 TiB2 粒子团聚,提高复合材料的力学性能。晶粒尺寸从 93 μm(0 W)减小到 49 μm(800 W),拉伸强度(UTS)从 186.5 MPa 提高到 230.6 MPa,相对提高了 47.3%。然而,当超声波功率达到 1000 W 时,复合材料的微观结构恶化,晶粒粗大,力学性能降低。这表明高超声功率不利于进一步优化复合材料的微观结构。根据实验结果,详细讨论了超声功率对复合材料微观结构的影响机理。此外,还建立了超声功率与声压(P)、声强密度(I)、声脉冲速度(v)和振幅(A)之间的定量关系,为金属基复合材料在工业应用中的超声处理制备起到了重要的理论指导作用。揭示了 TiB2 增强粒子与铝基体之间的晶格匹配关系,并定量分析了不同超声功率下声能密度、声压强度和超声振幅的变化。
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来源期刊
Metals and Materials International
Metals and Materials International 工程技术-材料科学:综合
CiteScore
7.10
自引率
8.60%
发文量
197
审稿时长
3.7 months
期刊介绍: Metals and Materials International publishes original papers and occasional critical reviews on all aspects of research and technology in materials engineering: physical metallurgy, materials science, and processing of metals and other materials. Emphasis is placed on those aspects of the science of materials that are concerned with the relationships among the processing, structure and properties (mechanical, chemical, electrical, electrochemical, magnetic and optical) of materials. Aspects of processing include the melting, casting, and fabrication with the thermodynamics, kinetics and modeling.
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