Optimization of cutting parameters using response surface methodology (RSM) in milling Inconel 718 superalloy using Borax-added nanofluid in (MQL) system

IF 1.5 4区工程技术 Q3 ENGINEERING, MECHANICAL

Industrial Lubrication and Tribology Pub Date : 2024-08-14 DOI:10.1108/ilt-05-2024-0191

Bilal Kurşuncu

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引用次数: 0

Abstract

Purpose

The need for materials with superior mechanical and physical properties has recently increased. Inconel 718, one of these superalloys, is frequently used in the aviation and space industry. However, during Inconel 718 superalloy machining, cutting tools and cutting fluid were excessively consumed. This study aims to investigate using an innovative and environmentally friendly cutting fluid in milling the Inconel 718 superalloy.

Design/methodology/approach

In this study, a Borax- (BX-)added cutting nanofluid was prepared and used for the first time as a coolant in the minimum quantity lubrication (MQL) system of Inconel 718’s face milling process. Response surface methodology (RSM) was used to determine the effect of the BX element on cutting performance. Face milling operations were carried out by adding BX elements at 1.5% and 3% at two different rates.

Findings

As the BX additive ratio in the cutting fluid used in the MQL system increased, the cutting force values decreased. The lowest cutting force value was measured in the tests with cutting fluid containing 1.5% BX. In addition, a smoother surface was obtained by adding 1.5% BX to the cutting fluid. Furthermore, cutting tool life increased by 20% compared to 0% by 3% BX nanofluid concentration.

Originality/value

The study is innovative regarding the material processed, the cutting fluid used and the method used for the aerospace industry.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2024-0191/

查看原文本刊更多论文

在 MQL 系统中使用添加硼砂的纳米流体铣削 Inconel 718 超耐热合金时使用响应曲面法 (RSM) 优化切削参数

目的近来，对具有优异机械和物理特性的材料的需求不断增加。Inconel 718 是其中一种超级合金，经常用于航空和航天工业。然而，在 Inconel 718 超级合金的加工过程中，切削工具和切削液的消耗量过大。本研究旨在探讨在 Inconel 718 超级合金的铣削过程中使用一种创新的环保型切削液。采用响应面方法 (RSM) 确定 BX 元素对切削性能的影响。研究结果随着 MQL 系统所用切削液中 BX 添加剂比率的增加，切削力值也随之降低。在含 1.5% BX 的切削液中测得的切削力值最低。此外，在切削液中添加 1.5% 的 BX 还能获得更光滑的表面。此外，与 0% 的 BX 纳米流体浓度相比，3% 的 BX 纳米流体浓度下的切削工具寿命延长了 20%。原创性/价值这项研究在加工材料、使用的切削液和航空航天工业使用的方法方面都具有创新性。同行评审本文的同行评审历史可在以下网址查阅：https://publons.com/publon/10.1108/ILT-05-2024-0191/。

本文章由计算机程序翻译，如有差异，请以英文原文为准。

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来源期刊

Industrial Lubrication and Tribology 工程技术-工程：机械

CiteScore

3.00

自引率

18.80%

发文量

129

审稿时长

1.9 months

期刊介绍： Industrial Lubrication and Tribology provides a broad coverage of the materials and techniques employed in tribology. It contains a firm technical news element which brings together and promotes best practice in the three disciplines of tribology, which comprise lubrication, wear and friction. ILT also follows the progress of research into advanced lubricants, bearings, seals, gears and related machinery parts, as well as materials selection. A double-blind peer review process involving the editor and other subject experts ensures the content''s validity and relevance.