An overview of 4D printing of smart multifunction continuous fiber-reinforced composites: recent advances and novel applications

IF 23.2 2区材料科学 Q1 MATERIALS SCIENCE, COMPOSITES

Advanced Composites and Hybrid Materials Pub Date : 2024-08-23 DOI:10.1007/s42114-024-00943-1

Mona Nejatpour, Ali Fallah, Bahattin Koc

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Abstract

The recent innovation in additive manufacturing (AM) of continuous fiber-reinforced composites (CFRCs) provided great potential for the design and production of high-performance complex composite structures at low cost. However, existing studies mainly focused on the manufacturing process and mechanical performances of the three-dimensional (3D) printed CFRCs without paying the necessary attention to exploring their new potential applications and functionalities. Application of smart materials like shape memory polymers (SMPs) in AM of CFRC structures leads to four-dimensional (4D) printing of smart multifunction composite structures with great potential for different industries such as aerospace, automotive, and biomedical. Simultaneously, these smart structures can exhibit excellent mechanical capabilities and possess additional features, such as self-sensing properties, energy storage capability, shape-morphing behavior, and shape recovery ability. The primary focus of this review is to discuss the latest developments in the 4D printing of smart multifunctional CFRCs in terms of the manufacturing process, materials used, potential applications, obstacles encountered, and future prospects.

Graphical Abstract

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智能多功能连续纤维增强复合材料的 4D 印刷概述：最新进展和新型应用

近年来，连续纤维增强复合材料（CFRCs）增材制造（AM）技术的创新为低成本设计和生产高性能复杂复合材料结构提供了巨大潜力。然而，现有的研究主要集中在三维打印 CFRC 的制造工艺和机械性能上，而没有对其新的潜在应用和功能进行必要的探索。在 CFRC 结构的 AM 中应用形状记忆聚合物（SMPs）等智能材料，可打印出四维（4D）智能多功能复合材料结构，在航空航天、汽车和生物医学等不同行业具有巨大潜力。与此同时，这些智能结构还能表现出卓越的机械性能，并具有其他特性，如自传感性能、储能能力、形状变形行为和形状恢复能力。本综述的主要重点是从制造工艺、所用材料、潜在应用、遇到的障碍和未来前景等方面讨论智能多功能 CFRC 4D 打印的最新发展。

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来源期刊

Advanced Composites and Hybrid Materials Multiple-

CiteScore

26.00

自引率

21.40%

发文量

185

期刊介绍： Advanced Composites and Hybrid Materials is a leading international journal that promotes interdisciplinary collaboration among materials scientists, engineers, chemists, biologists, and physicists working on composites, including nanocomposites. Our aim is to facilitate rapid scientific communication in this field. The journal publishes high-quality research on various aspects of composite materials, including materials design, surface and interface science/engineering, manufacturing, structure control, property design, device fabrication, and other applications. We also welcome simulation and modeling studies that are relevant to composites. Additionally, papers focusing on the relationship between fillers and the matrix are of particular interest. Our scope includes polymer, metal, and ceramic matrices, with a special emphasis on reviews and meta-analyses related to materials selection. We cover a wide range of topics, including transport properties, strategies for controlling interfaces and composition distribution, bottom-up assembly of nanocomposites, highly porous and high-density composites, electronic structure design, materials synergisms, and thermoelectric materials. Advanced Composites and Hybrid Materials follows a rigorous single-blind peer-review process to ensure the quality and integrity of the published work.

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