{"title":"Study on surface integrity and fatigue performance of FeCoCrNiAl₀.₆ high-entropy alloy based on thermo-mechanical coordinated control","authors":"","doi":"10.1016/j.vacuum.2024.113635","DOIUrl":null,"url":null,"abstract":"<div><p>This study investigates the effects of various lubrication techniques on the surface integrity and fatigue life of FeCoCrNiAl0.6 high-entropy alloy during machining. By combining cutting experiments, fatigue tensile tests, and Abaqus/Fe-safe simulations, the research offers a comparative analysis of surface morphology, roughness, and fatigue life across different lubrication scenarios.The findings show a marked improvement in surface quality as cutting speed increases under all lubrication conditions. However, increased cutting depth generally leads to a decline in surface flatness. Specifically, surface roughness decreases with higher cutting speeds. For example, at 1200 m/min in dry cutting, the surface roughness is around 0.77 μm, which drops to 0.40 μm at 3000 m/min, representing a 48 % reduction. Under cryogenic minimum quantity lubrication (CMQL) at 1200 m/min, the roughness is 0.49 μm, decreasing to 0.25 μm at higher speeds, reflecting a 48.9 % reduction.However, increased cutting depth significantly deteriorates surface quality, with a notable rise in surface roughness values. Among the tested lubrication techniques, surface quality ranks as follows: CMQL > MQL > Dry.Regarding fatigue life, higher cutting speeds substantially enhance tensile cycle counts under all lubrication conditions. Specimens under CMQL achieved 2,000,042 cycles, compared to 1,238,520 cycles with minimum quantity lubrication (MQL) and 702,245 cycles in dry cutting—equating to 61.9 % and 35.1 % of the tensile cycle count for CMQL, respectively.Fatigue life decreases with greater cutting depth. For example, compared to a 0.2 mm cutting depth, tensile fatigue cycles decrease by 87.9 % for CMQL, 86 % for MQL, and 91.8 % for dry cutting at a depth of 0.5 mm.</p></div>","PeriodicalId":23559,"journal":{"name":"Vacuum","volume":null,"pages":null},"PeriodicalIF":3.8000,"publicationDate":"2024-09-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Vacuum","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0042207X2400681X","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
引用次数: 0
Abstract
This study investigates the effects of various lubrication techniques on the surface integrity and fatigue life of FeCoCrNiAl0.6 high-entropy alloy during machining. By combining cutting experiments, fatigue tensile tests, and Abaqus/Fe-safe simulations, the research offers a comparative analysis of surface morphology, roughness, and fatigue life across different lubrication scenarios.The findings show a marked improvement in surface quality as cutting speed increases under all lubrication conditions. However, increased cutting depth generally leads to a decline in surface flatness. Specifically, surface roughness decreases with higher cutting speeds. For example, at 1200 m/min in dry cutting, the surface roughness is around 0.77 μm, which drops to 0.40 μm at 3000 m/min, representing a 48 % reduction. Under cryogenic minimum quantity lubrication (CMQL) at 1200 m/min, the roughness is 0.49 μm, decreasing to 0.25 μm at higher speeds, reflecting a 48.9 % reduction.However, increased cutting depth significantly deteriorates surface quality, with a notable rise in surface roughness values. Among the tested lubrication techniques, surface quality ranks as follows: CMQL > MQL > Dry.Regarding fatigue life, higher cutting speeds substantially enhance tensile cycle counts under all lubrication conditions. Specimens under CMQL achieved 2,000,042 cycles, compared to 1,238,520 cycles with minimum quantity lubrication (MQL) and 702,245 cycles in dry cutting—equating to 61.9 % and 35.1 % of the tensile cycle count for CMQL, respectively.Fatigue life decreases with greater cutting depth. For example, compared to a 0.2 mm cutting depth, tensile fatigue cycles decrease by 87.9 % for CMQL, 86 % for MQL, and 91.8 % for dry cutting at a depth of 0.5 mm.
期刊介绍:
Vacuum is an international rapid publications journal with a focus on short communication. All papers are peer-reviewed, with the review process for short communication geared towards very fast turnaround times. The journal also published full research papers, thematic issues and selected papers from leading conferences.
A report in Vacuum should represent a major advance in an area that involves a controlled environment at pressures of one atmosphere or below.
The scope of the journal includes:
1. Vacuum; original developments in vacuum pumping and instrumentation, vacuum measurement, vacuum gas dynamics, gas-surface interactions, surface treatment for UHV applications and low outgassing, vacuum melting, sintering, and vacuum metrology. Technology and solutions for large-scale facilities (e.g., particle accelerators and fusion devices). New instrumentation ( e.g., detectors and electron microscopes).
2. Plasma science; advances in PVD, CVD, plasma-assisted CVD, ion sources, deposition processes and analysis.
3. Surface science; surface engineering, surface chemistry, surface analysis, crystal growth, ion-surface interactions and etching, nanometer-scale processing, surface modification.
4. Materials science; novel functional or structural materials. Metals, ceramics, and polymers. Experiments, simulations, and modelling for understanding structure-property relationships. Thin films and coatings. Nanostructures and ion implantation.