{"title":"A pilot study on a 30 t/h biomass gasification-combustion plant","authors":"Fuxin Yang, Xu Zhao, Houzhang Tan, Enlai Hu","doi":"10.1016/j.joei.2024.101822","DOIUrl":null,"url":null,"abstract":"<div><p>As a renewable energy with zero carbon emission, the utilization of biomass has attracted widely studied. One of the most effective methods is to gasify the biomass into high-quality gas fuel. In the recent years, the majority of research on biomass gasification is conducted in the laboratory. However, it lacks the research in engineering application scale. In this work, a biomass gasification-combustion plant was designed and built to provide the industrial steam with a rate of 30 t/h for a food industrial park. The agricultural and forestry waste biomass was gasified in a gasifier, and then the product gas combusted in a boiler to supply the steam. The characteristics of the product gas from the gasifier were studied. The corrosion and pollutants in the combustion process were investigated. In the gasification process, the main components of the product gas are CO, H<sub>2</sub> and CH<sub>4</sub>. CO and H<sub>2</sub> account for 29.55 vol%-30.56 vol% and 11.65 vol%-15.35 vol%, respectively. The calorific value of the product gas is 5.88–6.29 MJ/m<sup>3</sup>. The tar concentration is 110.58–155.07 g/Nm<sup>3</sup>. At the outlet of the boiler, the concentration of the filterable particulate matter is 300.25 mg/Nm<sup>3</sup>, and the particle size is concentrated at 1.00–2.50 μm. The concentration of the condensable particulate matter (CPM) is 157.14 mg/Nm<sup>3</sup>, and the proportion of water-soluble ions in CPM is 86.36 wt%. The concentration of Cl<sup>−</sup>, SO<sub>4</sub><sup>2-</sup>, NH<sub>4</sub><sup>+</sup> and Na<sup>+</sup> in CPM is relatively high, with the values of 28.83 mg/Nm<sup>3</sup>, 10.29 mg/Nm<sup>3</sup>, 7.46 mg/Nm<sup>3</sup>, and 5.06 mg/Nm<sup>3</sup>, respectively. During the half-year running, the ash deposition and corrosion were detected in the boiler heating surface and the economizer. The ash deposit in the boiler is mainly composed of the sulfate and silicate, such as CaSO<sub>4</sub>, Zn<sub>2</sub>SO<sub>4</sub>, Na<sub>2</sub>SO<sub>4</sub> and K<sub>3</sub>Na(SO<sub>4</sub>)<sub>2</sub>. The ash deposit in the economizer is primarily composed of the sulfate and a small amount of alkali metal chloride. The flue gas reaches the emission requirement after passing through the pollution control devices and can be discharged into the atmosphere.</p></div>","PeriodicalId":17287,"journal":{"name":"Journal of The Energy Institute","volume":"117 ","pages":"Article 101822"},"PeriodicalIF":5.6000,"publicationDate":"2024-09-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of The Energy Institute","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S1743967124003003","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENERGY & FUELS","Score":null,"Total":0}
引用次数: 0
Abstract
As a renewable energy with zero carbon emission, the utilization of biomass has attracted widely studied. One of the most effective methods is to gasify the biomass into high-quality gas fuel. In the recent years, the majority of research on biomass gasification is conducted in the laboratory. However, it lacks the research in engineering application scale. In this work, a biomass gasification-combustion plant was designed and built to provide the industrial steam with a rate of 30 t/h for a food industrial park. The agricultural and forestry waste biomass was gasified in a gasifier, and then the product gas combusted in a boiler to supply the steam. The characteristics of the product gas from the gasifier were studied. The corrosion and pollutants in the combustion process were investigated. In the gasification process, the main components of the product gas are CO, H2 and CH4. CO and H2 account for 29.55 vol%-30.56 vol% and 11.65 vol%-15.35 vol%, respectively. The calorific value of the product gas is 5.88–6.29 MJ/m3. The tar concentration is 110.58–155.07 g/Nm3. At the outlet of the boiler, the concentration of the filterable particulate matter is 300.25 mg/Nm3, and the particle size is concentrated at 1.00–2.50 μm. The concentration of the condensable particulate matter (CPM) is 157.14 mg/Nm3, and the proportion of water-soluble ions in CPM is 86.36 wt%. The concentration of Cl−, SO42-, NH4+ and Na+ in CPM is relatively high, with the values of 28.83 mg/Nm3, 10.29 mg/Nm3, 7.46 mg/Nm3, and 5.06 mg/Nm3, respectively. During the half-year running, the ash deposition and corrosion were detected in the boiler heating surface and the economizer. The ash deposit in the boiler is mainly composed of the sulfate and silicate, such as CaSO4, Zn2SO4, Na2SO4 and K3Na(SO4)2. The ash deposit in the economizer is primarily composed of the sulfate and a small amount of alkali metal chloride. The flue gas reaches the emission requirement after passing through the pollution control devices and can be discharged into the atmosphere.
期刊介绍:
The Journal of the Energy Institute provides peer reviewed coverage of original high quality research on energy, engineering and technology.The coverage is broad and the main areas of interest include:
Combustion engineering and associated technologies; process heating; power generation; engines and propulsion; emissions and environmental pollution control; clean coal technologies; carbon abatement technologies
Emissions and environmental pollution control; safety and hazards;
Clean coal technologies; carbon abatement technologies, including carbon capture and storage, CCS;
Petroleum engineering and fuel quality, including storage and transport
Alternative energy sources; biomass utilisation and biomass conversion technologies; energy from waste, incineration and recycling
Energy conversion, energy recovery and energy efficiency; space heating, fuel cells, heat pumps and cooling systems
Energy storage
The journal''s coverage reflects changes in energy technology that result from the transition to more efficient energy production and end use together with reduced carbon emission.