Hollow nickel sources for improving nickel utilization in Zebra batteries

Abstract

The Zebra (Na-NiCl₂) batteries are regarded as a promising option for large-scale electrical energy storage due to their plentiful electrode material resources, high energy density, and safety features. In the cathode of Zebra battery, the nickel powders serve as both an active material and a conductive agent. In practice, its amount is significantly greater than its theoretical usage, often exceeding three times the theoretical amount. Hence, the presence of ultra-excessive nickel results in high material costs, posing obstacles to the wider implementation of Zebra batteries. To address this problem, we introduce hollow nickel source as active material to improve the nickel utilization in Zebra battery. In this work, we assemble Zebra batteries using nickel hollow spheres (NHS) with sizes of ∼200 nm, ∼500 nm, ∼1 μm and ∼ 5 μm as nickel source. The battery using NHSs with a size of 1 μm exhibits the best cycling performance and the lowest polarization voltage. By reducing the Ni(NHS, ∼1 μm)/NaCl mass ratio to 1.0, 60% theoretical capacity can be achieved after 170 cycles at 260 °C, which surpasses the traditional batteries using solid nickel source at the same Ni/NaCl ratio. This performance is comparable to that of traditional solid nickel sources with a mass ratio of 1.5 to NaCl. Therefore, using NHS as the nickel source in Zebra batteries reduces nickel usage by 33% without compromising performance.