{"title":"Theoretical and experimental study on determining the reasonable cropping process parameters of precision cropping system","authors":"Meng Dang , Chuanwei Zhang , Zhengyang Yu , Zhi Yang","doi":"10.1016/j.asej.2024.102958","DOIUrl":null,"url":null,"abstract":"<div><p>A new controllable rotary bending cracking cropping method, based on V-notch stress concentration, is proposed to address the drawbacks of the metal bar separation process, such as poor cross-section quality and low material utilization. The controlled rotary bending cracking cropping experimental device is developed to implement this method. Subsequently, a mechanical model for the precision cropping process is established using material strength theory, and a load control strategy based on fracture mechanics theory is applied to predict cropping efficiency. Experimental verification is then conducted, with results indicating that increasing notch depth improves cropping efficiency and cross-section quality. Additionally, maintaining constant stress intensity factor amplitude (Δ<em>K</em> = 0.4<em>K</em><sub>c</sub>) and notch depth of 5 mm yields optimal cropping effects. The precision cropping process leverages the fatigue crack propagation mechanism to explain the cropping process, offering theoretical guidance for selecting appropriate parameters in subsequent precision cropping processes.</p></div>","PeriodicalId":48648,"journal":{"name":"Ain Shams Engineering Journal","volume":"15 9","pages":"Article 102958"},"PeriodicalIF":6.0000,"publicationDate":"2024-08-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2090447924003332/pdfft?md5=70b05a02b6cdafc4690c92c1a8e2070b&pid=1-s2.0-S2090447924003332-main.pdf","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Ain Shams Engineering Journal","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2090447924003332","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, MULTIDISCIPLINARY","Score":null,"Total":0}
引用次数: 0
Abstract
A new controllable rotary bending cracking cropping method, based on V-notch stress concentration, is proposed to address the drawbacks of the metal bar separation process, such as poor cross-section quality and low material utilization. The controlled rotary bending cracking cropping experimental device is developed to implement this method. Subsequently, a mechanical model for the precision cropping process is established using material strength theory, and a load control strategy based on fracture mechanics theory is applied to predict cropping efficiency. Experimental verification is then conducted, with results indicating that increasing notch depth improves cropping efficiency and cross-section quality. Additionally, maintaining constant stress intensity factor amplitude (ΔK = 0.4Kc) and notch depth of 5 mm yields optimal cropping effects. The precision cropping process leverages the fatigue crack propagation mechanism to explain the cropping process, offering theoretical guidance for selecting appropriate parameters in subsequent precision cropping processes.
期刊介绍:
in Shams Engineering Journal is an international journal devoted to publication of peer reviewed original high-quality research papers and review papers in both traditional topics and those of emerging science and technology. Areas of both theoretical and fundamental interest as well as those concerning industrial applications, emerging instrumental techniques and those which have some practical application to an aspect of human endeavor, such as the preservation of the environment, health, waste disposal are welcome. The overall focus is on original and rigorous scientific research results which have generic significance.
Ain Shams Engineering Journal focuses upon aspects of mechanical engineering, electrical engineering, civil engineering, chemical engineering, petroleum engineering, environmental engineering, architectural and urban planning engineering. Papers in which knowledge from other disciplines is integrated with engineering are especially welcome like nanotechnology, material sciences, and computational methods as well as applied basic sciences: engineering mathematics, physics and chemistry.