Effect of sintering temperature on ceramic membrane fabricated using coal flyash and natural clay for lignin recovery

Abstract

This study explores the utilization of coal fly ash combined with natural clay as a precursor for creating ceramic membranes through the uniaxial compaction method, aiming at lignin separation. These membranes were sintered at varying temperatures from 600 to 1000 °C. Thermal Gravimetric Analysis (TGA) revealed the robust thermal stability of the membranes. Fourier Transform Infrared (FTIR) analysis affirmed the presence of silica and alumina within the membranes. X-ray Diffraction (XRD) peaks indicated the crystalline structure and the presence of metal oxides originating from the fly ash and clay components. Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM) images illustrated the porous nature and rough surface of the ceramic membranes. The average pore radius of the fabricated membrane expanded from 43.12 to 7.91 nm with increasing temperature. Concurrently, membrane flux decreased from 4.13 to 0.96 ×10⁻⁶ m³/m² s with higher temperatures. Lower contact angles indicated the hydrophilic properties of membranes. All membranes exhibited superior corrosion resistance and negative zeta potential, owing to the significant silica content in the fly ash. Lignin separation efficiency increased from 65 % to 81 % with increasing temperatures. The optimal sintering temperature was determined to be 800 °C, achieving a lignin recovery greater than 76 % and a membrane permeability of about 7×10⁻⁹ m³/m² s kPa. Thus, the fly ash-clay-based ultrafiltration membranes synthesized in this study offer the potential for lignin biomass recovery from biorefinery effluent.