Study of hydrocyclone with flushing water device for sand washing of municipal sludge

Abstract

Municipal sludge particles with size range between 0.045 and 0.2 mm were difficult to be precisely separated due to fine size distribution and high content of organic matter, resulting in low sand recycling efficiency. In view of the above problems, this paper proposed a flushing water device which was settled at the cone section of conventional hydrocyclone, aiming to utilize the supplementary water to strengthen the shear force field. Comparative test results showed that the organic matter content in the underflow product was significantly reduced after the addition of flushing water. Using the organic matter content and the sand recovery rate as the response index, the prediction models were established by using response surface optimization test. The influence order of different parameters on the response index was apex diameter, flushing device position and flow rate. Finally, an underflow product with organic matter content of 3.96 % and sand recovery rate of 48.03 % was obtained under the conditions of optimized parameter combinations. The research results can contribute to the development of a new method of residual sludge disposal that improves the sand washing efficiency and the cost-effectiveness of sludge treatment.