{"title":"Nonlinear dynamic analysis of high-speed precision grinding considering multi-effect coupling","authors":"","doi":"10.1016/j.ijmecsci.2024.109604","DOIUrl":null,"url":null,"abstract":"<div><p>The aerostatic spindle is widely used in the field of precision grinding because of its excellent machining stability and machining accuracy. The spindle is jointly affected by multiple excitation effects in the high-speed grinding process. In order to study the dynamic characteristics of the aerostatic spindle under high-speed precision machining, it is necessary to analyse the nonlinear response of the aerostatic spindle with multi-physical field coupling. In this paper, the nonlinear dynamic model of the aerostatic spindle system under multi-effect coupling is established by considering three aspects: fluid-structure coupling, mass eccentricity excitation coupling, and vibration-grinding force coupling. Firstly, the instantaneous nonlinear air film force excitation is calculated by the derivation of the dynamic air film thickness model with multi-degree-of-freedom vibration responses coupling. The mass eccentricity excitation considering dynamic deflection angle is derived through the eccentric-load relationship. Afterwards, the dynamic precision grinding force model under the full surface of the tool is established based on judging the material removal mode, which considers the grain-workpiece interaction relationship under the influence of the nonlinear vibration. Finally, the accuracy and effectiveness of the coupled model is verified by high-speed precision grinding experiments, and the nonlinear dynamic behaviour under different operating parameters is analysed.</p></div>","PeriodicalId":56287,"journal":{"name":"International Journal of Mechanical Sciences","volume":null,"pages":null},"PeriodicalIF":7.1000,"publicationDate":"2024-07-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Journal of Mechanical Sciences","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0020740324006453","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, MECHANICAL","Score":null,"Total":0}
引用次数: 0
Abstract
The aerostatic spindle is widely used in the field of precision grinding because of its excellent machining stability and machining accuracy. The spindle is jointly affected by multiple excitation effects in the high-speed grinding process. In order to study the dynamic characteristics of the aerostatic spindle under high-speed precision machining, it is necessary to analyse the nonlinear response of the aerostatic spindle with multi-physical field coupling. In this paper, the nonlinear dynamic model of the aerostatic spindle system under multi-effect coupling is established by considering three aspects: fluid-structure coupling, mass eccentricity excitation coupling, and vibration-grinding force coupling. Firstly, the instantaneous nonlinear air film force excitation is calculated by the derivation of the dynamic air film thickness model with multi-degree-of-freedom vibration responses coupling. The mass eccentricity excitation considering dynamic deflection angle is derived through the eccentric-load relationship. Afterwards, the dynamic precision grinding force model under the full surface of the tool is established based on judging the material removal mode, which considers the grain-workpiece interaction relationship under the influence of the nonlinear vibration. Finally, the accuracy and effectiveness of the coupled model is verified by high-speed precision grinding experiments, and the nonlinear dynamic behaviour under different operating parameters is analysed.
期刊介绍：
The International Journal of Mechanical Sciences (IJMS) serves as a global platform for the publication and dissemination of original research that contributes to a deeper scientific understanding of the fundamental disciplines within mechanical, civil, and material engineering.
The primary focus of IJMS is to showcase innovative and ground-breaking work that utilizes analytical and computational modeling techniques, such as Finite Element Method (FEM), Boundary Element Method (BEM), and mesh-free methods, among others. These modeling methods are applied to diverse fields including rigid-body mechanics (e.g., dynamics, vibration, stability), structural mechanics, metal forming, advanced materials (e.g., metals, composites, cellular, smart) behavior and applications, impact mechanics, strain localization, and other nonlinear effects (e.g., large deflections, plasticity, fracture).
Additionally, IJMS covers the realms of fluid mechanics (both external and internal flows), tribology, thermodynamics, and materials processing. These subjects collectively form the core of the journal's content.
In summary, IJMS provides a prestigious platform for researchers to present their original contributions, shedding light on analytical and computational modeling methods in various areas of mechanical engineering, as well as exploring the behavior and application of advanced materials, fluid mechanics, thermodynamics, and materials processing.
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