Separation of sulphur particles and droplets in high-sulfur gas fields based on a rotary thread demister: Experimentation, numerical simulation and optimization
{"title":"Separation of sulphur particles and droplets in high-sulfur gas fields based on a rotary thread demister: Experimentation, numerical simulation and optimization","authors":"","doi":"10.1016/j.cep.2024.109907","DOIUrl":null,"url":null,"abstract":"<div><p>To address the clogging of demister by elemental sulfur of high-sulfur gas fields, a rotary thread demister was proposed as an alternate. The results show: The feasibility of the rotary thread demister is verified through force analysis and simulation experiments; The experimental results revealed the Realizable k-ε turbulence model has the smallest average error of 3 %; Increases in rotational speed, count, diameter, and layers of the rotary thread enhance separation efficiency and pressure drop; Higher inlet velocities reduce separation efficiency while increasing pressure drop; Based on the response surface methodology and NSGA-II algorithm, the optimal parameters are determined, achieving separation efficiency of 100 % and pressure drop of 45.67 Pa for 19 μm sulfur particles and 20 μm droplets; The same parameters can remove the 3 μm size droplets and sulphur particles with separation efficiencies of 90.2 % and 92.3 %, respectively, at a pressure drop of 43.8 Pa without considering particle collisions.</p></div>","PeriodicalId":9929,"journal":{"name":"Chemical Engineering and Processing - Process Intensification","volume":null,"pages":null},"PeriodicalIF":3.8000,"publicationDate":"2024-07-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Chemical Engineering and Processing - Process Intensification","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0255270124002459","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"ENERGY & FUELS","Score":null,"Total":0}
引用次数: 0
Abstract
To address the clogging of demister by elemental sulfur of high-sulfur gas fields, a rotary thread demister was proposed as an alternate. The results show: The feasibility of the rotary thread demister is verified through force analysis and simulation experiments; The experimental results revealed the Realizable k-ε turbulence model has the smallest average error of 3 %; Increases in rotational speed, count, diameter, and layers of the rotary thread enhance separation efficiency and pressure drop; Higher inlet velocities reduce separation efficiency while increasing pressure drop; Based on the response surface methodology and NSGA-II algorithm, the optimal parameters are determined, achieving separation efficiency of 100 % and pressure drop of 45.67 Pa for 19 μm sulfur particles and 20 μm droplets; The same parameters can remove the 3 μm size droplets and sulphur particles with separation efficiencies of 90.2 % and 92.3 %, respectively, at a pressure drop of 43.8 Pa without considering particle collisions.
期刊介绍:
Chemical Engineering and Processing: Process Intensification is intended for practicing researchers in industry and academia, working in the field of Process Engineering and related to the subject of Process Intensification.Articles published in the Journal demonstrate how novel discoveries, developments and theories in the field of Process Engineering and in particular Process Intensification may be used for analysis and design of innovative equipment and processing methods with substantially improved sustainability, efficiency and environmental performance.