Effect of Cold Metal Transfer Welding Repair Parameters on the Forming for the Repair of Surface Defects of Cast Magnesium Alloy

Abstract

It is of great significance in the field of engineering to repair the surface defects of ZM6 cast magnesium alloy by an arc welding method. Compared with the traditional tungsten inert gas (TIG) welding repair technology, cold metal transfer (CMT) welding repair has the advantages of low heat input, small repair deformation, and high efficiency. It is of great research value to repair the surface defects of ZM6 cast magnesium alloy by CMT welding. In this paper, the effect of CMT welding repair parameters on defect repair forming is systematically studied, and a repair process window free of unfused defects is obtained. The effects of preheating temperature of base material, wire-feeding speed, welding speed, stick-out length of welding wire and shielding gas flow on the spread of magnesium alloy melt and weld formation were investigated by a surface surfacing method. During the welding process, a camera was used to capture images of the arc and droplet features. A pit defect with a depth of 11.5 mm was machined on the surface of the casting, and the effect of five different repair paths on the formation of the repair area was studied. In order to make the repair area have better fusion, reasonable repair parameters are as follows: The preheating temperature range is 310–450 °C, the wire-feeding speed range is 5–7 m/min, the welding speed range is 8–10 mm/s, the stick-out length of the welding wire is 12 mm, the shielding gas flow rate is 20 L/min, and the repair path adopts a continuous linear reciprocating welding path. This study has important significance for guiding the development of CMT repair technology of cast magnesium alloy.