An Intelligent Quality Control Method for Manufacturing Processes Based on a Human–Cyber–Physical Knowledge Graph

Abstract

Quality management is a constant and significant concern in enterprises. Effective determination of correct solutions for comprehensive problems helps avoid increased backtesting costs. This study proposes an intelligent quality control method for manufacturing processes based on a human–cyber–physical (HCP) knowledge graph, which is a systematic method that encompasses the following elements: data management and classification based on HCP ternary data, HCP ontology construction, knowledge extraction for constructing an HCP knowledge graph, and comprehensive application of quality control based on HCP knowledge. The proposed method implements case retrieval, automatic analysis, and assisted decision making based on an HCP knowledge graph, enabling quality monitoring, inspection, diagnosis, and maintenance strategies for quality control. In practical applications, the proposed modular and hierarchical HCP ontology exhibits significant superiority in terms of shareability and reusability of the acquired knowledge. Moreover, the HCP knowledge graph deeply integrates the provided HCP data and effectively supports comprehensive decision making. The proposed method was implemented in cases involving an automotive production line and a gear manufacturing process, and the effectiveness of the method was verified by the application system deployed. Furthermore, the proposed method can be extended to other manufacturing process quality control tasks.