Large-Scale Carbon Dioxide Storage in Salt Caverns: Evaluation of Operation, Safety, and Potential in China

Abstract

Underground salt cavern CO₂ storage (SCCS) offers the dual benefits of enabling extensive CO₂ storage and facilitating the utilization of CO₂ resources while contributing the regulation of the carbon market. Its economic and operational advantages over traditional carbon capture, utilization, and storage (CCUS) projects make SCCS a more cost-effective and flexible option. Despite the widespread use of salt caverns for storing various substances, differences exist between SCCS and traditional salt cavern energy storage in terms of gas-tightness, carbon injection, brine extraction control, long-term carbon storage stability, and site selection criteria. These distinctions stem from the unique phase change characteristics of CO₂ and the application scenarios of SCCS. Therefore, targeted and forward-looking scientific research on SCCS is imperative. This paper introduces the implementation principles and application scenarios of SCCS, emphasizing its connections with carbon emissions, carbon utilization, and renewable energy peak shaving. It delves into the operational characteristics and economic advantages of SCCS compared with other CCUS methods, and addresses associated scientific challenges. In this paper, we establish a pressure equation for carbon injection and brine extraction, that considers the phase change characteristics of CO₂, and we analyze the pressure during carbon injection. By comparing the viscosities of CO₂ and other gases, SCCS’s excellent sealing performance is demonstrated. Building on this, we develop a long-term stability evaluation model and associated indices, which analyze the impact of the injection speed and minimum operating pressure on stability. Field countermeasures to ensure stability are proposed. Site selection criteria for SCCS are established, preliminary salt mine sites suitable for SCCS are identified in China, and an initial estimate of achievable carbon storage scale in China is made at over 51.8–77.7 million tons, utilizing only 20%–30% volume of abandoned salt caverns. This paper addresses key scientific and engineering challenges facing SCCS and determines crucial technical parameters, such as the operating pressure, burial depth, and storage scale, and it offers essential guidance for implementing SCCS projects in China.