Significant Microstructure Refinement and Improved Mechanical Properties of Mg2Si/Al Composites Induced by Nanoscale TiB2 Particles

Peng Xiao, Qiqiang Zhao, Wenyu Wu
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Abstract

Aluminum matrix composite have shown the great prospects in improving service performance and life of high-end equipment under harsh conditions due to lightweight and high specific strength. However, the presence of coarse Mg2Si phase with undesired morphology in Mg2Si/Al composites limits their engineering application. This study proposes a strategy of TiB2 ceramic particles regulating the morphology and size of Mg2Si to strengthen the aluminum matrix composites by incorporating dual-scale hybrid reinforcements of Mg2Si and TiB2. The TiB2 particles were introduced into the Al-15 wt pct Mg2Si composite by a master alloy method, and the influence of TiB2 particles on the morphology and size of Mg2Si, and Al grains of composites were investigated. The results demonstrate that 3 wt pct TiB2 particles can refine the primary Mg2Si from 14.6 to 10.4 μm, resulting in a more regular morphology. Additionally, the eutectic Mg2Si transforms from a long and slender Chinese character shape to a short rod shape, reducing the aspect ratio by 65.9 pct from 10.9 to 3.7. During the solidification process, TiB2 particles promote the heterogeneous nucleation of primary Mg2Si phases and impede the growth, leading to significant refinement. However, the improved morphology of eutectic Mg2Si is mainly attributed to the inhibited preferential growth due to the formation of a nanoparticle layer, with no observed heterogeneous nucleation of TiB2. Moreover, TiB2 particles significantly refine the grain size of Al from 212.7 to 70.8 μm. The addition of 3 wt pct TiB2 greatly improves the strength of the composites from 302 to 373 MPa, without losing ductility. After T6 heat treatment, Al-15 wt pct Mg2Si composites exhibit simultaneous improvement in the strength and ductility. Compared with composites without TiB2 particles (361 MPa and 32 pct), Al-15Mg2Si-3TiB2 composites have more superior strength–ductility combination of 434 MPa and 35 pct due to the significant modification of Mg2Si phase, grain refinement, and Orowan strengthening.

Graphical Abstract

Abstract Image

纳米级 TiB2 粒子诱导 Mg2Si/Al 复合材料显微结构细化并改善力学性能
铝基复合材料由于重量轻、比强度高,在改善高端设备在恶劣条件下的服务性能和寿命方面具有广阔的前景。然而,由于 Mg2Si/Al 复合材料中存在形态不理想的粗 Mg2Si 相,限制了其工程应用。本研究提出了一种 TiB2 陶瓷颗粒调节 Mg2Si 形态和尺寸的策略,通过加入 Mg2Si 和 TiB2 双尺度混合增强材料来增强铝基复合材料。通过母合金法将 TiB2 颗粒引入 Al-15 wt pct Mg2Si 复合材料中,研究了 TiB2 颗粒对复合材料中 Mg2Si 和 Al 晶粒形态和尺寸的影响。结果表明,3 wt pct TiB2 颗粒能将原生 Mg2Si 从 14.6 μm 细化到 10.4 μm,从而使其形态更加规则。此外,共晶 Mg2Si 从细长的汉字形状转变为短棒形状,长宽比从 10.9 降低到 3.7,降低了 65.9 个百分点。在凝固过程中,TiB2 颗粒会促进初级 Mg2Si 相的异质成核并阻碍其生长,从而导致显著的细化。然而,共晶 Mg2Si 形态的改善主要归因于纳米粒子层的形成抑制了优先生长,没有观察到 TiB2 的异质成核。此外,TiB2 颗粒使铝的晶粒大小从 212.7 微米明显细化到 70.8 微米。3 wt pct TiB2 的添加大大提高了复合材料的强度,从 302 兆帕提高到 373 兆帕,同时不损失延展性。经过 T6 热处理后,Al-15 wt pct Mg2Si 复合材料的强度和延展性同时得到改善。与不含 TiB2 颗粒的复合材料(361 兆帕和 32 pct)相比,由于 Mg2Si 相的显著改性、晶粒细化和奥罗旺强化,Al-15Mg2Si-3-TiB2 复合材料的强度和延展性组合达到了更优越的 434 兆帕和 35 pct。
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