Yanchao Jiang , Qichi Le , Zhaoyang Yin , Qiyu Liao , Tong Wang , Xin Zhong , Yonghui Jia
{"title":"Physical field regulation of magnesium alloy wheel formed by backward extrusion process with multi-stage variable speed","authors":"Yanchao Jiang , Qichi Le , Zhaoyang Yin , Qiyu Liao , Tong Wang , Xin Zhong , Yonghui Jia","doi":"10.1016/j.mtsust.2024.100891","DOIUrl":null,"url":null,"abstract":"<div><p>To reduce the tonnage required during the forming process of magnesium (Mg) alloy wheels by backward extrusion (BE) and refine the grains at the wheel bottom, the multi-stage variable (MSV) speed process is proposed based on the characteristics of Mg alloy wheels formed by BE. A numerical model for the BE process of Mg alloy wheels using the Defrom-3D was constructed, and the effects of constant speed and MSV speed processes on the physical fields and DRXed grain size evolution during the forming of Mg alloy wheels were investigated. Lastly, the simulation results were indirectly verified by industrial trial production. The results show that constant speed extrusion has a small effect on the effective stress, but a large effect on the wheel temperature distribution, where the forming speed of the upper rim plays a decisive role in the final temperature distribution of the wheel. MSV speed process is used to regulate the physical field evolution during wheel forming based on the effect of constant speed on the physical field of the wheel. With the high-speed forming of the rim and low-speed forming of the upper wheel rim (9-9-1 mm/s), the temperature and effective stress distribution of the wheel blank are reasonable while reducing the forming tonnage and refining the grains at the wheel bottom.</p></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":null,"pages":null},"PeriodicalIF":7.1000,"publicationDate":"2024-06-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Materials Today Sustainability","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2589234724002276","RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"GREEN & SUSTAINABLE SCIENCE & TECHNOLOGY","Score":null,"Total":0}
引用次数: 0
Abstract
To reduce the tonnage required during the forming process of magnesium (Mg) alloy wheels by backward extrusion (BE) and refine the grains at the wheel bottom, the multi-stage variable (MSV) speed process is proposed based on the characteristics of Mg alloy wheels formed by BE. A numerical model for the BE process of Mg alloy wheels using the Defrom-3D was constructed, and the effects of constant speed and MSV speed processes on the physical fields and DRXed grain size evolution during the forming of Mg alloy wheels were investigated. Lastly, the simulation results were indirectly verified by industrial trial production. The results show that constant speed extrusion has a small effect on the effective stress, but a large effect on the wheel temperature distribution, where the forming speed of the upper rim plays a decisive role in the final temperature distribution of the wheel. MSV speed process is used to regulate the physical field evolution during wheel forming based on the effect of constant speed on the physical field of the wheel. With the high-speed forming of the rim and low-speed forming of the upper wheel rim (9-9-1 mm/s), the temperature and effective stress distribution of the wheel blank are reasonable while reducing the forming tonnage and refining the grains at the wheel bottom.
期刊介绍:
Materials Today Sustainability is a multi-disciplinary journal covering all aspects of sustainability through materials science.
With a rapidly increasing population with growing demands, materials science has emerged as a critical discipline toward protecting of the environment and ensuring the long term survival of future generations.