{"title":"Comprehensive evaluation on deposition and heat transfer performance of the mixed tube bundle based on orthogonal experimental study","authors":"Ran An, Xiaobing Zhang","doi":"10.1016/j.powtec.2024.119923","DOIUrl":null,"url":null,"abstract":"<div><p>Deposition on heat exchange surfaces is an urgent problem to be solved to achieve efficient utilization of energy in thermal equipment. To mitigate deposition and the resultant heat attenuation, this work proposes a mixed tube bundle strategy of inserting attached cylinders behind the tube bundle, which can effectively meet the design requirements of high anti-deposition performance, high heat transfer efficiency, and low flow resistance. An integrated dynamic model for deposition is developed to elucidate the effect of ash particles on deposition, flow, and heat transfer characteristics. Based on the inverse distance weighting interpolation, a dynamic mesh smoothing technique is employed to simulate the evolving deposition layer on the heat transfer surface. In addition, the <em>L</em><sub>16</sub>(4<sup>3</sup>) orthogonal experimental design method is adopted to study the influence of the arrangement angle, diameter, and distance to the primary bundle of the attached cylinder on the overall performance, and determine the optimal scheme. The results show that deposition in the cases using the mixed tube bundle strategy has significantly decreased. The weakening effects of the attached cylinder on the deposition of small-medium particles and large-sized particles are due to the inhibition of vortex development in the gap of tube bundle and the deviation of the motion trajectory, respectively. The novel design exhibits the lowest deposition mass <em>M</em><sub><em>dep</em></sub> = 1.12 g and the best comprehensive performance <em>PEC</em> = 1.14 under the condition of the arrangement angle of 50°, the diameter of 10 mm, and the distance between the primary bundle of 5 mm. The obtained results can provide reference schemes and guidance for the optimization of the design of heat exchange equipment and accessory devices.</p></div>","PeriodicalId":407,"journal":{"name":"Powder Technology","volume":null,"pages":null},"PeriodicalIF":4.5000,"publicationDate":"2024-05-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Powder Technology","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0032591024005667","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENGINEERING, CHEMICAL","Score":null,"Total":0}
引用次数: 0
Abstract
Deposition on heat exchange surfaces is an urgent problem to be solved to achieve efficient utilization of energy in thermal equipment. To mitigate deposition and the resultant heat attenuation, this work proposes a mixed tube bundle strategy of inserting attached cylinders behind the tube bundle, which can effectively meet the design requirements of high anti-deposition performance, high heat transfer efficiency, and low flow resistance. An integrated dynamic model for deposition is developed to elucidate the effect of ash particles on deposition, flow, and heat transfer characteristics. Based on the inverse distance weighting interpolation, a dynamic mesh smoothing technique is employed to simulate the evolving deposition layer on the heat transfer surface. In addition, the L16(43) orthogonal experimental design method is adopted to study the influence of the arrangement angle, diameter, and distance to the primary bundle of the attached cylinder on the overall performance, and determine the optimal scheme. The results show that deposition in the cases using the mixed tube bundle strategy has significantly decreased. The weakening effects of the attached cylinder on the deposition of small-medium particles and large-sized particles are due to the inhibition of vortex development in the gap of tube bundle and the deviation of the motion trajectory, respectively. The novel design exhibits the lowest deposition mass Mdep = 1.12 g and the best comprehensive performance PEC = 1.14 under the condition of the arrangement angle of 50°, the diameter of 10 mm, and the distance between the primary bundle of 5 mm. The obtained results can provide reference schemes and guidance for the optimization of the design of heat exchange equipment and accessory devices.
期刊介绍:
Powder Technology is an International Journal on the Science and Technology of Wet and Dry Particulate Systems. Powder Technology publishes papers on all aspects of the formation of particles and their characterisation and on the study of systems containing particulate solids. No limitation is imposed on the size of the particles, which may range from nanometre scale, as in pigments or aerosols, to that of mined or quarried materials. The following list of topics is not intended to be comprehensive, but rather to indicate typical subjects which fall within the scope of the journal's interests:
Formation and synthesis of particles by precipitation and other methods.
Modification of particles by agglomeration, coating, comminution and attrition.
Characterisation of the size, shape, surface area, pore structure and strength of particles and agglomerates (including the origins and effects of inter particle forces).
Packing, failure, flow and permeability of assemblies of particles.
Particle-particle interactions and suspension rheology.
Handling and processing operations such as slurry flow, fluidization, pneumatic conveying.
Interactions between particles and their environment, including delivery of particulate products to the body.
Applications of particle technology in production of pharmaceuticals, chemicals, foods, pigments, structural, and functional materials and in environmental and energy related matters.
For materials-oriented contributions we are looking for articles revealing the effect of particle/powder characteristics (size, morphology and composition, in that order) on material performance or functionality and, ideally, comparison to any industrial standard.