Closed loop recycling of electrically damaged meta-aramid papers with high electrical insulation and mechanical strength

Abstract

High-performance aramid papers are ideal insulating materials in the electric industry, due to their superior mechanical strength and insulation capabilities. However, when subjected to prolonged high-voltage and high-power operations, these papers are prone to electrical damage, such as breakdown or corona aging. Unfortunately, most damaged aramid papers are viewed as mere waste, discarded through landfill or other unsustainable disposal methods. It is not only contrary to circular economy principles but also poses a significant environmental threat due to the potential for pollution. Herein, a closed-loop recycling strategy is proposed that efficiently and effectively reclaims electrically damaged meta-aramid papers. Using the DMAc/LiCl deprotonation system, waste aramid papers are completely decomposed into molecular chains, exposing carbon residues resulting from electrical breakdown. These carbon residues are removed through a step-by-step purification process. A reprotonation treatment is then applied to regenerate new meta-aramid papers by reforming the intermolecular hydrogen bonds. This approach not only fully restores the original honeycomb-like structure but also ensures the crystallization and hydrogen bond content, maintaining both electrical and mechanical properties at above 90 % of their original values. Notably, our recycling method is also compatible with aramid-based composites, achieving exceptional recycling efficiency.