Tandem catalytic approaches for CO2 enriched Fischer-Tropsch synthesis

Abstract

Fischer-Tropsch Synthesis (FTS) allows the conversion of syngas to high-density liquid fuels, playing a key role in the petrochemical and global energy sectors over the last century. However, the current Global Challenges impose the need to recycle CO₂ and foster green fuels, opening new opportunities to adapt traditional processes like FTS to become a key player in future bioenergy scenarios. This review discusses the implementation of CO₂-rich streams and in tandem catalysis to produce sustainable fuels via the next generation of FTS. Departing from a brief revision of the past, present, and future of FTS, we analyse a disruptive approach coupling FTS to upstream and downstream processes to illustrate the advantages of process intensification in the context of biofuel production via FTS. We showcase a smart tandem catalyst design strategy addressing the challenges to gather mechanistic insights in sequential transformations of reagents in complex reaction schemes, the precise control of structure-activity parameters, catalysts aging-deactivation, optimization of reaction parameters, as well as reaction engineering aspects such as catalytic bed arrangements and non-conventional reactor configurations to enhance the overall performance. Our review analysis includes technoeconomic elements on synthetic aviation fuels as a case of study for FTS applications in the biofuel context discussing the challenges in market penetration and potential profitability of synthetic biofuels. This comprehensive overview provides a fresh angle of FTS and its enormous potential when combined with CO₂ upgrading and tandem catalysis to become a front-runner technology in the transition towards a low-carbon future.