Shuiyuan Wu, Dongju Chen, Ri Pan, Jinwei Fan, Yuhang Tang
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引用次数: 0
Abstract
By studying the workpiece-edge-coupling (WEC) in five-axis ball-end milling, the contact characteristics between the workpiece and edge curve are analyzed, and the chip model is extracted and simplified. The edge curve involved in the cutting process of each edge are calculated at each time and a new instantaneous numerical chip thickness model is established. Then the milling forces and stability lobe diagram (SLD) are calculated in following cut process with lead and tilt angle. The milling forces and SLD of lead angle at 15° and tilt angle at −15° are verified by comparing with Otzurk model as references, and it is found the SLD of WEC model can reflect the unstable points more properly than that of Otzurk model. Also the vibration in [Formula: see text] and [Formula: see text] directions show a divergence trend, which proves the high precision for the new algorithm adapted to the stability prediction of five-axis ball-end milling process. In addition, the surface topography is acquired considering lead and tilt angle as well as forced vibration, and the result is consistent with the experiment in the existing literature. It is found that the milling forces, SLD and surface topography show the same variation trend with the increase of lead and tilt angle. Besides, the stability region significantly expands and the surface topography improves by applying positive tilt angle other than the negative. Then, under the conditions of positive lead and tilt angle, increasing lead angle and decreasing tilt angle reduces the milling force, expands the stability region of SLD and improve the surface topography. The optimized tool posture is acquired by the coincident analysis of milling force, SLD and surface topography under different lead and tilt angle.
期刊介绍:
Accounts of Chemical Research presents short, concise and critical articles offering easy-to-read overviews of basic research and applications in all areas of chemistry and biochemistry. These short reviews focus on research from the author’s own laboratory and are designed to teach the reader about a research project. In addition, Accounts of Chemical Research publishes commentaries that give an informed opinion on a current research problem. Special Issues online are devoted to a single topic of unusual activity and significance.
Accounts of Chemical Research replaces the traditional article abstract with an article "Conspectus." These entries synopsize the research affording the reader a closer look at the content and significance of an article. Through this provision of a more detailed description of the article contents, the Conspectus enhances the article's discoverability by search engines and the exposure for the research.