Evaluation of thermal contact resistance of molten resin–mold interface during high-thermal-conductivity polyphenylene sulfide filling in injection molding

IF 16.4 1区 化学 Q1 CHEMISTRY, MULTIDISCIPLINARY
Akifumi Kurita, Yohei Yoshimura, Makoto Suzuki, H. Yokoi, Y. Kajihara
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Abstract

High-thermal-conductivity polyphenylene sulfide (PPS) has both mechanical and heat dissipation properties, and its low weight and fuel efficiency make it a suitable replacement for metals in automobiles. However, this resin often causes filling defects in the injection molding process. This is due to the higher thermal conductivity, which causes the molten resin to solidify more quickly during the filling process. Therefore, it is important to predict the cooling and filling behaviors of the resin accurately using computer-aided engineering (CAE). Currently, many commercial software programs use thermal contact resistance (TCR) as the thermal boundary condition between the mold and resin. However, there is no established method to accurately evaluate TCR during filling with high spatial resolution and response, and the accuracy of CAE cannot be maintained. Therefore, we used thermography and a prismatic glass insert mold to thermally visualize and analyze the filling process of this resin. Consequently, we succeeded in evaluating TCR values with high spatial resolution and response. The obtained TCR values varied depending on the flow state and pressure. To further validate the obtained TCR values, we compared “the visualization results of real flow conditions” and “the flow prediction results of CAE considering the obtained TCR values”.
评估注塑成型中高导热聚苯硫醚填充过程中熔融树脂-模具界面的热接触电阻
高热传导性聚苯硫醚(PPS)具有机械和散热性能,而且重量轻、燃油效率高,是汽车中金属的理想替代品。然而,这种树脂在注塑成型过程中经常会产生填充缺陷。这是由于较高的热导率会导致熔融树脂在填充过程中更快地凝固。因此,使用计算机辅助工程(CAE)准确预测树脂的冷却和填充行为非常重要。目前,许多商用软件程序使用热接触电阻 (TCR) 作为模具和树脂之间的热边界条件。然而,目前还没有一种成熟的方法可以准确评估填充过程中的高空间分辨率和响应的热接触电阻,也就无法保持 CAE 的准确性。因此,我们使用热成像技术和棱柱形玻璃嵌件模具,对该树脂的填充过程进行热成像和分析。因此,我们成功地评估了具有高空间分辨率和响应的 TCR 值。获得的 TCR 值随流动状态和压力的不同而变化。为了进一步验证所获得的 TCR 值,我们比较了 "真实流动条件的可视化结果 "和 "考虑所获得的 TCR 值的 CAE 流动预测结果"。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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来源期刊
Accounts of Chemical Research
Accounts of Chemical Research 化学-化学综合
CiteScore
31.40
自引率
1.10%
发文量
312
审稿时长
2 months
期刊介绍: Accounts of Chemical Research presents short, concise and critical articles offering easy-to-read overviews of basic research and applications in all areas of chemistry and biochemistry. These short reviews focus on research from the author’s own laboratory and are designed to teach the reader about a research project. In addition, Accounts of Chemical Research publishes commentaries that give an informed opinion on a current research problem. Special Issues online are devoted to a single topic of unusual activity and significance. Accounts of Chemical Research replaces the traditional article abstract with an article "Conspectus." These entries synopsize the research affording the reader a closer look at the content and significance of an article. Through this provision of a more detailed description of the article contents, the Conspectus enhances the article's discoverability by search engines and the exposure for the research.
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