Electrochemical investigation of electrophoretically deposited graphene-oxide coating on AZ31 alloy prepared using in-house synthesized few-layer graphene-oxide nanosheets

IF 5.9 3区 材料科学 Q2 CHEMISTRY, PHYSICAL
Rajath R. Mendon , Pundrikaksha Upadhyay , Deepak Ku. Sahu , Bhavyan Sahayata , Sanjeev Das , Archana Mallik
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引用次数: 0

Abstract

Magnesium and its alloys possess low density and superior specific strength making it a potential structural metal to be used in different engineering fields. However, its proneness to corrosion limits its applications. In this novel study, an eco-friendly graphene-oxide coating was prepared on AZ31 magnesium alloy via electrophoretic deposition to enhance its anti-corrosion properties. Scanning electron microscopy coupled with energy dispersive spectroscopy, atomic force microscopy, and scratch test were adopted to investigate surface morphology, roughness, chemical composition, and adherence of the coating. The corrosion behaviour of graphene-oxide coated alloy was studied using potentio-dynamic polarization and electrochemical impedance spectroscopy tests in 3.5 wt% NaCl and Borate Buffer solutions. The obtained results demonstrate that the coating developed on AZ31 alloy is smooth and adherent with the hardness of the as-deposited coating measuring as high as 6.0 GPa. In addition, the electrochemical corrosion behaviour studies revealed that the coating significantly increased the corrosion potential (Ecorr) of the alloy towards more noble values (−0.65 V < Ecorr < −0.35 V), with the coated alloys possessing a charge transfer resistance nearly two orders of magnitude greater than their non-coated counterparts. Consequently, the corrosion rate of the coated alloy decreased substantially, indicating that the coating exhibits exceptional corrosion resistance (0.045–0.09 mm/a in 3.5 wt% NaCl and 0.002–0.006 mm/a in Borate Buffer). These findings challenge the conventional beliefs that graphene exhibits strong cathodic behaviour towards anodic materials such as AZ31 alloy. Thus, the outcomes not only have the potential to revolutionize the advancement of graphene-oxide coatings for corrosion resistance but could also possibly expand AZ31 alloy’s applications in the aerospace and automotive sectors.

Abstract Image

利用内部合成的几层氧化石墨烯纳米片制备的 AZ31 合金电泳沉积氧化石墨烯涂层的电化学研究
镁及其合金具有密度低、比强度高的特点,是一种可用于不同工程领域的潜在结构金属。然而,其易腐蚀性限制了它的应用。在这项新颖的研究中,通过电泳沉积法在 AZ31 镁合金上制备了一种环保型氧化石墨烯涂层,以增强其抗腐蚀性能。研究人员采用扫描电子显微镜、能量色散光谱仪、原子力显微镜和划痕测试等方法对涂层的表面形貌、粗糙度、化学成分和附着力进行了研究。在 3.5 wt% 的氯化钠和硼酸盐缓冲溶液中,使用电位动力极化和电化学阻抗谱测试研究了氧化石墨烯涂层合金的腐蚀行为。结果表明,在 AZ31 合金上形成的涂层光滑、附着力强,沉积涂层的硬度高达 6.0 GPa。此外,电化学腐蚀行为研究表明,涂层显著提高了合金的腐蚀电位 (Ecorr),使其达到更高的值 (-0.65 V < Ecorr < -0.35 V),涂层合金的电荷转移电阻比未涂层合金高出近两个数量级。因此,涂层合金的腐蚀速率大大降低,表明涂层具有优异的耐腐蚀性(在 3.5 wt% 氯化钠中为 0.045-0.09 mm/a,在硼酸盐缓冲液中为 0.002-0.006 mm/a)。这些发现挑战了石墨烯对 AZ31 合金等阳极材料表现出强烈阴极行为的传统观点。因此,这些成果不仅有可能彻底改变石墨烯-氧化物涂层的耐腐蚀性能,还有可能扩大 AZ31 合金在航空航天和汽车领域的应用。
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来源期刊
FlatChem
FlatChem Multiple-
CiteScore
8.40
自引率
6.50%
发文量
104
审稿时长
26 days
期刊介绍: FlatChem - Chemistry of Flat Materials, a new voice in the community, publishes original and significant, cutting-edge research related to the chemistry of graphene and related 2D & layered materials. The overall aim of the journal is to combine the chemistry and applications of these materials, where the submission of communications, full papers, and concepts should contain chemistry in a materials context, which can be both experimental and/or theoretical. In addition to original research articles, FlatChem also offers reviews, minireviews, highlights and perspectives on the future of this research area with the scientific leaders in fields related to Flat Materials. Topics of interest include, but are not limited to, the following: -Design, synthesis, applications and investigation of graphene, graphene related materials and other 2D & layered materials (for example Silicene, Germanene, Phosphorene, MXenes, Boron nitride, Transition metal dichalcogenides) -Characterization of these materials using all forms of spectroscopy and microscopy techniques -Chemical modification or functionalization and dispersion of these materials, as well as interactions with other materials -Exploring the surface chemistry of these materials for applications in: Sensors or detectors in electrochemical/Lab on a Chip devices, Composite materials, Membranes, Environment technology, Catalysis for energy storage and conversion (for example fuel cells, supercapacitors, batteries, hydrogen storage), Biomedical technology (drug delivery, biosensing, bioimaging)
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