Surface topography characterization of USMM during machining of zirconia ceramic using silicon carbide abrasives: An experimental and simulation approach

IF 4.6 2区 工程技术 Q2 ENGINEERING, MANUFACTURING
Bikash Banerjee , Subhadip Pradhan , Somnath Das , Debabrata Dhupal
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引用次数: 0

Abstract

Zirconia is a highly biodegradable ceramic material with excellent fracture resistance, in biomedical engineering, particularly dental implants. This research work has been focused on optimizing the quality of micro-hole generation in zirconia ceramic through ultrasonic micromachining (USMM). Three key process parameters such as abrasive slurry concentration, tool feed rate, and power rating are considered in this research work. The material removal rate, overcut, and taper angle are considered as responses. Response surface methodology has been employed for modeling during the USMM process, and a mathematical model has been developed to understand material removal mechanisms. Finite element analysis has been utilized to provide insights into the impacting process for industry requirements. A 3D model has been created to perform dynamic analysis under practical conditions. Multi-objective optimization has been applied to achieve optimum material removal rate (MRR), overcut, and taper angle. From multi-objective optimization, a slurry concentration of 49.59% g/l, tool feed rate of 1.16 mm/min, and power rating of 386.87 W has been found and in this parameter settings maximum MRR of 0.5333 mm3/min, minimum taper angle of 0.3428 degrees, and minimum overcut of 36.64 µm has been obtained during machining of ZrO2 ceramics.

使用碳化硅磨料加工氧化锆陶瓷时 USMM 的表面形貌特征:实验和模拟方法
氧化锆是一种高度可生物降解的陶瓷材料,具有优异的抗断裂性能,可用于生物医学工程,尤其是牙科植入物。这项研究工作的重点是通过超声微机械加工(USMM)优化氧化锆陶瓷的微孔生成质量。本研究工作考虑了三个关键工艺参数,如研磨浆浓度、工具进给速率和额定功率。材料去除率、过切和锥角被视为响应。在 USMM 过程中采用了响应面方法进行建模,并建立了一个数学模型来了解材料去除机制。利用有限元分析深入了解冲击过程,以满足行业要求。创建了三维模型,以便在实际条件下进行动态分析。应用多目标优化来实现最佳材料去除率(MRR)、过切和锥角。通过多目标优化,在加工 ZrO2 陶瓷的过程中,浆料浓度为 49.59% g/l、刀具进给速度为 1.16 mm/min、额定功率为 386.87 W,在此参数设置下,获得了最大材料去除率(MRR)0.5333 mm3/min、最小锥角 0.3428 度和最小过切量 36.64 µm。
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来源期刊
CIRP Journal of Manufacturing Science and Technology
CIRP Journal of Manufacturing Science and Technology Engineering-Industrial and Manufacturing Engineering
CiteScore
9.10
自引率
6.20%
发文量
166
审稿时长
63 days
期刊介绍: The CIRP Journal of Manufacturing Science and Technology (CIRP-JMST) publishes fundamental papers on manufacturing processes, production equipment and automation, product design, manufacturing systems and production organisations up to the level of the production networks, including all the related technical, human and economic factors. Preference is given to contributions describing research results whose feasibility has been demonstrated either in a laboratory or in the industrial praxis. Case studies and review papers on specific issues in manufacturing science and technology are equally encouraged.
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