Experiment on Extinguishing Thermal Runaway in a Scaled-Down Model of an Electric Vehicle Battery

Abstract

This study aimed to determine a method to suppress thermal runaway in electric vehicles by passing water directly inside the battery case. A scaled-down model experiment was conducted using a lithium-ion battery pack consisting of six 18650 cells, which is equal to about one-thousandth of an electric vehicle’s charging capacity. The heat generation rate, heat transfer coefficient, and time constant for cooling were measured using a simple model for the cooling methods, thermal runaway stages, and state of charge. When thermal runaway occurred during natural cooling, the battery temperature rose to 630 °C at a rate of 116 °C/s. Through water injection, the thermal runaway was quickly suppressed with a time constant of about 3 s and a heat transfer coefficient of 3400 W/m²·K. The water effectively prevented chain explosions and kept harmful gases emitted from the batteries. It was found that it is difficult to completely suppress thermal runaway using the latent heat of the stagnant water in the spaces between cylindrical batteries. If the experimental results of this study were to be applied to an actual vehicle, it is expected that thermal runaway could be suppressed with a time constant of about 170 s and 1 ton of water.