Effects of Mechanical Injector Replacement on Spray and Combustion Characteristics in an Agriculture Diesel Engine

IF 1.5 4区 工程技术 Q3 ENGINEERING, MECHANICAL
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Abstract

The objective of this study was to analyze through spray and engine experiments the effects of replacing mechanical injectors. The spray characteristics of the mechanical injectors of a used diesel engine and those of new mechanical injectors of the same model were compared. The injection quantity of the new injector was approximately 2–4% higher than that of the used injector owing to the deposit on the nozzle surface. The opening pressure of the used injector was 225 bar on account of the deterioration of the spring inside the injector. This pressure was lower than that of the new injector. The average spray penetration length of both injectors increased similarly up to 2 ms after injection. Owing to deposits on the nozzle surface, the spray angle of the used injectors tended to be smaller than those of the new injectors. The results of engine experiments showed that the new injectors recovered over 90% of engine torque and engine power on account of the increased fuel injection quantity. However, employing the new injectors caused heat loss and fuel consumption rate deterioration. The new injectors effectively reduced NOx and PM emissions by retarding the fuel injection timing and increasing the fuel injection pressure.

机械喷油器更换对农用柴油发动机喷雾和燃烧特性的影响
摘要 本研究的目的是通过喷雾和发动机实验分析更换机械喷油器的影响。比较了旧柴油机机械喷油器和同型号新机械喷油器的喷雾特性。由于喷嘴表面有沉积物,新喷油器的喷油量比旧喷油器高出约 2-4%。由于喷油器内部弹簧老化,旧喷油器的开启压力为 225 巴。这一压力低于新喷油器。两种喷射器的平均喷射穿透长度在喷射后 2 毫秒内都有类似的增长。由于喷嘴表面有沉积物,旧喷油器的喷射角往往小于新喷油器。发动机实验结果表明,由于喷油量增加,新喷油器恢复了 90% 以上的发动机扭矩和功率。然而,使用新型喷油器会导致热量损失和燃油消耗率下降。新型喷油器通过延缓喷油时间和增加喷油压力,有效减少了氮氧化物和可吸入颗粒物的排放。
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来源期刊
International Journal of Automotive Technology
International Journal of Automotive Technology 工程技术-工程:机械
CiteScore
3.10
自引率
12.50%
发文量
129
审稿时长
6 months
期刊介绍: The International Journal of Automotive Technology has as its objective the publication and dissemination of original research in all fields of AUTOMOTIVE TECHNOLOGY, SCIENCE and ENGINEERING. It fosters thus the exchange of ideas among researchers in different parts of the world and also among researchers who emphasize different aspects of the foundations and applications of the field. Standing as it does at the cross-roads of Physics, Chemistry, Mechanics, Engineering Design and Materials Sciences, AUTOMOTIVE TECHNOLOGY is experiencing considerable growth as a result of recent technological advances. The Journal, by providing an international medium of communication, is encouraging this growth and is encompassing all aspects of the field from thermal engineering, flow analysis, structural analysis, modal analysis, control, vehicular electronics, mechatronis, electro-mechanical engineering, optimum design methods, ITS, and recycling. Interest extends from the basic science to technology applications with analytical, experimental and numerical studies. The emphasis is placed on contributions that appear to be of permanent interest to research workers and engineers in the field. If furthering knowledge in the area of principal concern of the Journal, papers of primary interest to the innovative disciplines of AUTOMOTIVE TECHNOLOGY, SCIENCE and ENGINEERING may be published. Papers that are merely illustrations of established principles and procedures, even though possibly containing new numerical or experimental data, will generally not be published. When outstanding advances are made in existing areas or when new areas have been developed to a definitive stage, special review articles will be considered by the editors. No length limitations for contributions are set, but only concisely written papers are published. Brief articles are considered on the basis of technical merit.
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