Zi-jue Tang, Huihui Yang, Le Wan, Pengyuan Ren, Xiaolin Zhang, Yi Wu, Haowei Wang, Hongze Wang
{"title":"Blue Laser Conduction Welding of Dissimilar Cu and Al Sheets","authors":"Zi-jue Tang, Huihui Yang, Le Wan, Pengyuan Ren, Xiaolin Zhang, Yi Wu, Haowei Wang, Hongze Wang","doi":"10.29391/2024.103.018","DOIUrl":null,"url":null,"abstract":"Joining Cu-Al with 0.6 mm is important for the high-power density battery in the new energy field. Low laser absorptivity is a challenge in Cu-Al welding with conventional infrared laser at around 1000 nm wavelength, where keyhole welding is necessary. It is difficult to control welding qualities in keyhole welding due to the intense flow and violently changing absorption rate. At 450 nm wavelength, Cu and Al have high laser absorptizzvity which has the potential to implement stable conduction welding. Therefore, this work adopted a blue laser welding system, and for the first time, realized the conduction welding of 0.6 mm Cu and 0.6 mm Al sheets. The welding process, surface appearance, mechanical properties, and electrical properties were investigated. The results showed that high-power (1950 W) could effectively realize stable Cu-Al conduction welding without spatters, and the welding speed could reach 40 mm/s. Compared with an infrared laser, the blue laser could weld Cu-Al using the form of Cu on top and Al on bottom, which was beneficial for a wide process window and stable welding process. A larger bead width and more consistent intermetallic compound thickness resulting from the blue laser were conducive to performance improvement. In addition, the relationship between welding parameters, molten pool characteristics, and process qualities was built. It provided a possibility to control the welding quality under the influence of strong heat accumulation and high thermal conductivity. This work demonstrated that blue laser has great potential in joining Cu-Al for new energy applications.","PeriodicalId":2,"journal":{"name":"ACS Applied Bio Materials","volume":"68 ","pages":""},"PeriodicalIF":4.6000,"publicationDate":"2024-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"ACS Applied Bio Materials","FirstCategoryId":"88","ListUrlMain":"https://doi.org/10.29391/2024.103.018","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"MATERIALS SCIENCE, BIOMATERIALS","Score":null,"Total":0}
引用次数: 0
Abstract
Joining Cu-Al with 0.6 mm is important for the high-power density battery in the new energy field. Low laser absorptivity is a challenge in Cu-Al welding with conventional infrared laser at around 1000 nm wavelength, where keyhole welding is necessary. It is difficult to control welding qualities in keyhole welding due to the intense flow and violently changing absorption rate. At 450 nm wavelength, Cu and Al have high laser absorptizzvity which has the potential to implement stable conduction welding. Therefore, this work adopted a blue laser welding system, and for the first time, realized the conduction welding of 0.6 mm Cu and 0.6 mm Al sheets. The welding process, surface appearance, mechanical properties, and electrical properties were investigated. The results showed that high-power (1950 W) could effectively realize stable Cu-Al conduction welding without spatters, and the welding speed could reach 40 mm/s. Compared with an infrared laser, the blue laser could weld Cu-Al using the form of Cu on top and Al on bottom, which was beneficial for a wide process window and stable welding process. A larger bead width and more consistent intermetallic compound thickness resulting from the blue laser were conducive to performance improvement. In addition, the relationship between welding parameters, molten pool characteristics, and process qualities was built. It provided a possibility to control the welding quality under the influence of strong heat accumulation and high thermal conductivity. This work demonstrated that blue laser has great potential in joining Cu-Al for new energy applications.
期刊介绍:
ACS Applied Bio Materials is an interdisciplinary journal publishing original research covering all aspects of biomaterials and biointerfaces including and beyond the traditional biosensing, biomedical and therapeutic applications.
The journal is devoted to reports of new and original experimental and theoretical research of an applied nature that integrates knowledge in the areas of materials, engineering, physics, bioscience, and chemistry into important bio applications. The journal is specifically interested in work that addresses the relationship between structure and function and assesses the stability and degradation of materials under relevant environmental and biological conditions.