Study of the effect of a combined modifier from silicon production waste on the properties of gray cast iron

Antonina I. Karlina, V. Kondratiev, Ivan Sysoev, Aleksandr Kolosov, M. Konstantinova, E. Guseva
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Abstract

Introduction. During the metallurgical production of silicon, waste is generated that accumulates in dumps, causing harm to the environment. Disposal and recycling of solid waste from silicon production is especially important because They contain important chemical compounds (silicon dioxide, silicon carbide, carbon nanotubes) that can be used in other industries, which will bring greater economic value. Considering the possibilities for extracting these useful components from silicon production waste, it is necessary to bring processing technologies to the stage of widespread practical application. Therefore, the development of a special waste processing technology to obtain a useful product in the form of a composition of silicon dioxide and silicon carbide remains an urgent problem. Purpose of the work: to study the formation of the morphological form of graphite with the introduction of nano-modifiers from silicon production waste. The work examined samples of gray cast iron after modification with a combined modifier obtained from silicon production waste. The research methods are mechanical tests for statistical tension, analysis of the chemical composition and metallographic studies. Results and discussion. It was revealed that the mechanical properties of gray cast iron increased by 30-50% after modification with a combined modifier, compared with witness samples. The morphology of graphite is an important parameter affecting the properties of cast iron. It has been established that during the modification process the morphology of graphite changes from lamellar to vermicular. Specimens of gray cast iron with vermicular form of graphite have high strength values compared to specimens of gray cast iron with lamellar form of graphite. The presented results confirm the promise of the developed approach aimed at obtaining new classes of modifiers and products made of gray cast iron with a high range of mechanical properties.
研究从硅生产废料中提取的组合改性剂对灰铸铁性能的影响
导言。在硅的冶金生产过程中会产生废物,这些废物堆积在垃圾堆中,对环境造成危害。硅生产过程中产生的固体废弃物的处理和回收利用尤为重要,因为它们含有重要的化合物(二氧化硅、碳化硅、纳米碳管),可用于其他行业,从而带来更大的经济价值。考虑到从硅生产废料中提取这些有用成分的可能性,有必要将处理技术推广到实际应用阶段。因此,开发一种特殊的废料处理技术,以获得二氧化硅和碳化硅成分形式的有用产品,仍然是一个亟待解决的问题。工作目的:研究从硅生产废料中引入纳米改性剂后石墨形态的形成。工作研究了使用从硅生产废料中提取的组合改性剂改性后的灰铸铁样品。研究方法包括统计拉力机械测试、化学成分分析和金相研究。结果和讨论。结果表明,与见证样品相比,使用组合改性剂改性后灰铸铁的机械性能提高了 30-50%。石墨的形态是影响铸铁性能的一个重要参数。已经证实,在改性过程中,石墨的形态会从片状变为蠕变状。与具有片状石墨的灰铸铁试样相比,具有蠕墨形态的灰铸铁试样具有较高的强度值。这些结果证实了所开发方法的前景,该方法旨在获得新型改性剂和具有高机械性能的灰铸铁产品。
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