DEVELOPMENT TRENDS IN PROPPANT MODIFICATION PROCESSES

A. D. Badikova, D. R. Kireeva, Ivan M. Borisov, Diana I. Kletskova, Aleksandr I. Voloshin
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Abstract

The widespread use of hydraulic fracturing technology and the growing need for the use of proppants for the production of hard-to-recover hydrocarbon maintains interest in active research of proppant materials, methods of their effective use, and modification methods in order to improve their technological characteristics. Today, quite small volumes of such well-studied propping materials as sand and alumina are still in use. Every year the proppants market is increasingly replenished primarily with ceramic materials modified taking into account geological and technical conditions. The growth in consumption of proppants creates an urgent need to create new proppants with sufficiently large reserves of raw materials for their production. This determines the need to actively search for new ways to purposefully change the properties of materials to obtain an optimal combination of proppants characteristics that meet the key requirements for their properties in the processes of increasing the productivity of low-productive reservoirs. To ensure effective hydrocarbon production by hydraulic fracturing in modern wells, it is necessary to take into account the specifics of various combinations of reservoir conditions, which places special demands on the characteristics of the new forms of proppants being created that have the widest possible range of useful qualities. Improving one or more properties of proppants for already known natural materials, the use of modifying techniques that reform their basic qualities, or the creation of new synthetic materials, coatings, impregnations to improve their operating parameters can solve the issues of optimizing the efficient and sustainable operation of production equipment, and manage the oil production strategy in mature wells, as well as increase the energy saving of the process and reduce the adverse impact on the environment.
支撑剂改性工艺的发展趋势
随着水力压裂技术的广泛应用,使用支撑剂生产难以回收的碳氢化合物的需求日益增长,人们对支撑剂材料、有效使用支撑剂的方法以及改进支撑剂技术特性的改良方法的研究也越来越感兴趣。如今,砂和氧化铝等经过深入研究的支撑剂材料仍在少量使用。每年,支撑剂市场上都有越来越多的支撑剂补充进来,主要是根据地质和技术条件进行改性的陶瓷材料。随着支撑剂消耗量的增长,迫切需要有足够大的原材料储备来生产新的支撑剂。这就决定了在提高低产油藏生产率的过程中,必须积极寻找有目的地改变材料特性的新方法,以获得支撑剂特性的最佳组合,满足对支撑剂特性的关键要求。为确保在现代油井中通过水力压裂法有效生产碳氢化合物,必须考虑到各种储层条件组合的具体情况,这就对正在创造的新型支撑剂的特性提出了特殊要求,这些支撑剂应具有尽可能广泛的有用品质。针对已知的天然材料改进支撑剂的一种或多种特性,利用改性技术改造其基本品质,或创造新的合成材料、涂层、浸渍剂以改善其运行参数,这些都能解决优化生产设备的高效和可持续运行问题,管理成熟油井的石油生产战略,以及提高工艺的节能性和减少对环境的不利影响。
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