Ergonomically optimized path-planning for industrial human–robot collaboration

Abstract

This paper focuses on improving the ergonomics of industrial workers. It addresses the critical implications of poor ergonomics, which can lead to musculoskeletal disorders over time. A novel methodology for a path-planning algorithm designed for human–robot collaboration was introduced to tackle this challenge. The algorithm’s essential contribution lies in determining the most ergonomic path for a robot to guide a human’s hand during task execution, facilitating a transition toward an optimized body configuration. The algorithm effectively charts the ergonomic path by adopting a Cartesian path-planning approach and employing the cell decomposition method. The methodology was implemented on a dataset of ten individuals, representing a diverse group of male and female subjects aged between 20 and 35, with one participant being left-handed. The algorithm was applied to three different activities: “stacking an item,” “taking an object from a shelf,” and “assembling an object by sitting over a table.” The results demonstrated a significant improvement in the REBA score (as a measure of ergonomics condition) of the individuals after applying the algorithm. This outcome reinforces the efficacy of the methodology in enhancing the ergonomics of industrial workers. Furthermore, the study compared the performance of A* with three heuristic functions against Dijkstra’s algorithm, aiming to identify the most effective approach for achieving optimal ergonomic paths in human–robot collaboration. The findings revealed that A* with a specific heuristic function surpassed Dijkstra’s algorithm, underscoring its superiority in this context. The findings highlight the potential for optimizing human–robot collaboration and offer practical implications for designing more efficient industrial work environments.