Non-Associated Flow Rule Constitutive Modeling Considering Anisotropic Hardening for the Forming Analysis of Orthotropic Sheet Metal

IF 2 3区 工程技术 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING
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引用次数: 0

Abstract

Background

The evolution of anisotropy has an important influence on the forming of parts under large deformation. However, most of the current yield criteria do not consider the evolution.

Objective

An anisotropic constitutive model based on non-associated flow rule (non-AFR) was established for orthotropic sheet metal. The classical quadratic Hill48 model was used to describe the yield anisotropy and plastic deformation anisotropy, respectively.

Methods

According to the principle of equivalent plastic work, the existence and significance of anisotropy evolution with plastic deformation were revealed. In order to improve the prediction accuracy of the model, a continuous capture scheme considering anisotropic hardening was proposed.

Results

The evolution of directional yield stress, directional r-value and yield locus was well captured by the developed model. To further verify the model, square box deep drawing tests of different strokes of the punch were carried out. Compared with the experimental results, the developed model could predict the material flow behavior in flange area and thickness thinning behavior, which actually reflected the evolution behavior of directional flow stress and directional r-value of sheet metal respectively.

Conclusion

The developed model improves the prediction accuracy of anisotropic sheet metal forming, and can provide an effective reference scheme for large deformation problems in industrial production.

考虑各向异性硬化的非关联流动规则构造模型用于各向同性金属薄板的成型分析
摘要 背景 各向异性的演变对大变形条件下零件的成形有重要影响。然而,目前大多数屈服标准都没有考虑这种演变。 目的 为正交各向同性金属板建立了基于非关联流动规则(non-AFR)的各向异性构成模型。采用经典的二次方 Hill48 模型分别描述屈服各向异性和塑性变形各向异性。 方法 根据等效塑性功原理,揭示了各向异性随塑性变形演变的存在和意义。为了提高模型的预测精度,提出了一种考虑各向异性硬化的连续捕捉方案。 结果 所建立的模型很好地捕捉到了方向屈服应力、方向 r 值和屈服点的演变。为进一步验证模型,对不同冲程的冲头进行了方箱拉深试验。与实验结果相比,所建立的模型可以预测凸缘区域的材料流动行为和厚度减薄行为,这实际上分别反映了板材定向流动应力和定向 r 值的演变行为。 结论 所开发的模型提高了各向异性金属板材成形的预测精度,可为工业生产中的大变形问题提供有效的参考方案。
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来源期刊
Experimental Mechanics
Experimental Mechanics 物理-材料科学:表征与测试
CiteScore
4.40
自引率
16.70%
发文量
111
审稿时长
3 months
期刊介绍: Experimental Mechanics is the official journal of the Society for Experimental Mechanics that publishes papers in all areas of experimentation including its theoretical and computational analysis. The journal covers research in design and implementation of novel or improved experiments to characterize materials, structures and systems. Articles extending the frontiers of experimental mechanics at large and small scales are particularly welcome. Coverage extends from research in solid and fluids mechanics to fields at the intersection of disciplines including physics, chemistry and biology. Development of new devices and technologies for metrology applications in a wide range of industrial sectors (e.g., manufacturing, high-performance materials, aerospace, information technology, medicine, energy and environmental technologies) is also covered.
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