Utilizing pyrolysis cleavage products from softwood kraft lignin as a substitute for phenol in phenol-formaldehyde resins for modifying different wood species

Abstract

Phenol-formaldehyde resins can be used for wood modification through an impregnation process and subsequent curing within the wood cell wall. Phenol is gained from non-renewable resources, and its substitution by renewable chemicals has been a research goal. A promising example for renewable phenol substituents are lignin-derived organic chemicals. Phenol-formaldehyde resins with such substitutions have been studied, however, knowledge of their application for wood modification is deficient. While there are attempts to modify pine and beech wood with this method, studies on other wood species are scarce. Considering the increasing use of different wood species in wood industry, determining the influence of the wood species on the modification quality is an important research goal. Therefore, in this study, vacuum-pressure impregnation of five wood species – Scots pine sapwood (Pinus sylvestris), Norway spruce (Picea abies), European beech (Fagus sylvatica), Silver birch (Betula pendula), and European aspen sapwood (Populus tremula) – with phenol-formaldehyde resins is described. Here, up to 45% of the phenol in the synthetic resin is substituted by vacuum low-temperature microwave-assisted pyrolysis cleavage products from commercial softwood kraft lignin. The solution uptake, weight% gain, leaching, and anti-swelling efficiency of the modified wood are analyzed and compared. The results indicate that up to 30% of the phenol can be substituted without significant decreases in the performance of the modification. The method gives comparable results for most of the wood species described herein, with exception of beech wood, for which the modification had a lower quality. The results could help to develop more environmentally friendly wood modification methods for several common European wood species.