Crashworthiness of Foam-Filled and Reinforced Honeycomb Crash Absorbers in Transverse Direction

IF 2.3 4区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES
G. Nicoud, H. Ghasemnejad, S. Srimanosaowapak, J. W. Watson
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引用次数: 0

Abstract

Honeycomb crash absorbers have been widely studied as energy absorption devices for use in automotive industries. However, none of these investigations have studied the side impact of empty and foam-filled honeycomb absorbers and adding stiffeners between the different layers of the corrugated sheets which are composing the honeycomb structure to analyse the structure under transverse (L-direction) impacts. In this paper, the foam-filled and reinforced honeycomb crash absorbers are investigated under axial (T) and transverse (L) loading directions. Experimental results for both empty and foam-filled specimens under quasi-static and impact loads were implemented to validate the developed finite element model. Finite element analysis (FEA) was performed to find out the crashworthiness behaviour of the structure under axial and transverse impacts according to road conditions. Finally, a new design of stiffened honeycomb crash absorber was developed and investigated to reduce the level of acceleration experienced by the passengers during the crash event. In this regard, it is concluded that all the requirements related to the energy absorption capabilities and generated deceleration under impact loading can be met by introducing an advanced method to reinforce honeycomb absorbers using stiffeners. It is also proven that the thickness of these stiffeners will not significantly influence the force levels. Due to increase of wall thickness from 1 to 3 mm, the mean crushing force increased from 129 kN to 148 kN. This growth is not sufficient as the goal is to obtain a mean crushing force of 300 kN. Thickening the stiffeners would lead to a loss of efficiency of the structure, as the small increase in mean force would not make up for the gain in mass. Thus, increasing the corrugated sheet’ thickness becomes necessary.

Abstract Image

泡沫填充增强蜂窝式横向吸振器的耐撞性
蜂窝状碰撞减震器作为一种能量吸收装置在汽车工业中得到了广泛的研究。然而,这些研究都没有研究空的和填充泡沫的蜂窝吸收器以及在组成蜂窝结构的波纹板的不同层之间添加加强筋来分析横向(l方向)冲击下的结构。在轴向(T)和横向(L)荷载作用下,研究了泡沫填充和增强的蜂窝减震器。在准静态载荷和冲击载荷作用下,对空心和填充泡沫试样进行了试验,验证了所建立的有限元模型。根据路况,对结构在轴向和横向冲击下的耐撞性能进行有限元分析。最后,开发并研究了一种新型的加劲蜂窝减震器,以降低乘客在碰撞事件中所经历的加速度水平。在这方面,结论是,通过引入一种先进的方法来增强蜂窝吸收器,可以满足与冲击载荷下的能量吸收能力和产生的减速有关的所有要求。还证明了这些加强筋的厚度不会显著影响力水平。由于壁厚从1 mm增加到3 mm,平均破碎力从129 kN增加到148 kN。这个增长是不够的,因为目标是获得300千牛的平均破碎力。加厚加强筋会导致结构效率的损失,因为平均力的小幅增加并不能弥补质量的增加。因此,增加波纹板的厚度是必要的。
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来源期刊
Applied Composite Materials
Applied Composite Materials 工程技术-材料科学:复合
CiteScore
4.20
自引率
4.30%
发文量
81
审稿时长
1.6 months
期刊介绍: Applied Composite Materials is an international journal dedicated to the publication of original full-length papers, review articles and short communications of the highest quality that advance the development and application of engineering composite materials. Its articles identify problems that limit the performance and reliability of the composite material and composite part; and propose solutions that lead to innovation in design and the successful exploitation and commercialization of composite materials across the widest spectrum of engineering uses. The main focus is on the quantitative descriptions of material systems and processing routes. Coverage includes management of time-dependent changes in microscopic and macroscopic structure and its exploitation from the material''s conception through to its eventual obsolescence.
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