A Thermodynamic Framework for Rapid Prediction of S-N Curves Using Temperature Rise at Steady-State

Abstract

Background

Building S-N curves for materials traditionally involves conducting numerous fatigue tests, resulting in a time-consuming and expensive experimental procedure that can span several weeks. Thus, there is a need for a more efficient approach to extract the S-N curves.

Objective

The primary purpose of this research is to propose a reliable approach in the framework of thermodynamics for the rapid prediction of fatigue failure at different stress levels. The proposed method aims to offer a simple and efficient means of extracting the S-N curve of a material.

Methods

In this paper, a method is introduced based on the principles of thermodynamics. It uses the fracture fatigue entropy (FFE) threshold to estimate the fatigue life by conducting a limited number of cycles at each stress level and measuring the temperature rise during the steady-state stage of fatigue.

Results

An extensive set of experimental results with carbon steel 1018 and SS 316 are conducted to illustrate the utility of the approach. Also, the efficacy of the approach in characterizing the fatigue in axial and bending loadings of SAE 1045 and SS304 specimens is presented. It successfully predicts fatigue life and creates the S-N curves.

Conclusion

The effectiveness of the approach is evaluated successfully for different materials under different loading types. The results show that the temperature rise is an indicator of the severity of fatigue and can be used to predict life.