Numerical Simulation and Experimental Study on Ejector of Lubricating Oil System of Gas Turbine Engine

Shuo Zhang, Ruishi Feng, Wenjun Gao, P. Zhu
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Abstract

The ejector is a device that uses a high-speed, high-energy working fluid to eject another low-speed, low-energy fluid. The working fluid enters the mixing chamber after being accelerated by the nozzle and forms a low-pressure area in the mixing chamber. Through the mixing and entrainment of the two-fluid boundaries, the ejected fluid mixes with the working fluid and obtains kinetic energy. At the exit of the mixing chamber, the flow tends to be uniform. An expansion pipe is usually connected behind the outlet of the mixing chamber to reduce the flow rate and increase the static pressure. The ejector has a simple structure without moving parts or electrical equipment, and is widely used in wind tunnel facilities, ventilation equipment, refrigeration equipment and other fields. In recent years, ejectors have also been gradually used in aero-engine lubricating oil systems for the supply and discharge of oil and oil-gas mixtures. Although the ejector has a simple structure, many factors affect its ejection efficiency, including but not limited to the shape of the working fluid nozzle and the volume of the mixing chamber. The parameter that measures the efficiency of the ejector is the ejection coefficient, that is, the ratio of the volume flow of the ejected fluid to the working fluid. How to improve the ejector coefficient of ejector under different working conditions is an important subject of ejector research. This research is mainly aimed at a kind of ejector used in an oil-gas mixture of gas turbine engine lubricating oil system. In this study, a single-phase numerical simulation of the internal flow field of the ejector was carried out, and the numerical calculation results were verified experimentally. Under the premise of maintaining the original structure of the ejector, the relative position of the low-pressure zone and the ejected fluid in the mixing chamber was changed to explore the influence of this distance on the ejection efficiency. Under the same inlet and outlet boundary conditions, the design of the ejector working fluid nozzle was changed to explore the influence of the working fluid nozzle shape on the ejection efficiency. These structures include sudden shrinking nozzles, Laval nozzles and convergent nozzles. Numerical calculation results show that the relative position of the low-pressure zone in the mixing chamber and the ejected fluid has a greater impact on the ejection efficiency: 1. If the distance is too small or too large, the ejection efficiency will decrease, and the effect of too large distance is more obvious. 2. When the ejected fluid enters the mixing chamber, the ejection efficiency is maximum when the angle between the streamline direction and the working fluid flow direction is about 75°. The working fluid nozzle has a decisive influence on the ejection efficiency: 1. The sudden shrinking nozzle has a large local loss, and the ejection effect is not obvious. 2. The Laval nozzle ejector has higher requirements on the flow state of the working fluid. When the flow state of the working fluid does not match the geometric design, the ejector efficiency is low. When the two are matched, the Laval nozzle ejector has a higher ejection efficiency; 3. The convergent nozzle ejector has the problem of flow congestion, but it is suitable for working fluids in a variety of flow conditions and has low requirements for geometric design. Compared with the Laval nozzle ejector, this configuration has low efficiency. The results of this research are helpful to determine the design scheme and installation location of the oil-gas mixture ejector of the lubricating oil system and provide reference ideas for the design and optimization of the external pipeline layout of the gas turbine engine.
燃气轮机润滑油系统喷射器的数值模拟与实验研究
喷射器是一种利用高速、高能工作流体将另一种低速、低能流体喷射出来的装置。工作流体经喷嘴加速后进入混合室,在混合室内形成低压区。通过两流体边界的混合和夹带,喷出的流体与工作流体混合并获得动能。在混合室出口处,流动趋于均匀。通常在混合室出口后方连接一膨胀管,以降低流量,增加静压。该喷射器结构简单,无运动部件和电气设备,广泛应用于风洞设施、通风设备、制冷设备等领域。近年来,喷射器也逐渐应用于航空发动机润滑油系统中,用于输送和排放石油和油气混合物。虽然喷射器结构简单,但影响其喷射效率的因素很多,包括但不限于工作流体喷嘴的形状和混合室的体积。衡量喷射器效率的参数是喷射系数,即喷射流体的体积流量与工作流体的比值。如何在不同工况下提高引射器的引射系数是引射器研究的一个重要课题。本文主要针对燃气涡轮发动机润滑油系统中使用的一种油气混合气喷射器进行研究。本研究对喷射器内部流场进行了单相数值模拟,并对数值计算结果进行了实验验证。在保持喷射器原有结构的前提下,改变混合腔内低压区与喷射流体的相对位置,探讨该距离对喷射效率的影响。在相同进出口边界条件下,改变喷射器工液喷嘴的设计,探讨工液喷嘴形状对喷射器喷射效率的影响。这些结构包括突然收缩喷嘴、拉瓦尔喷嘴和收敛喷嘴。数值计算结果表明,混合室内低压区与喷射流体的相对位置对喷射效率影响较大:距离过小或过大,弹射效率都会下降,距离过大的影响更为明显。2. 喷射流体进入混合室时,当流线方向与工作流体流动方向夹角约为75°时,喷射效率最大。工质喷嘴对喷射效率有决定性的影响:突然收缩喷嘴局部损失大,喷射效果不明显。2. 拉瓦尔喷嘴喷射器对工作流体的流动状态有较高的要求。当工作流体的流动状态与几何设计不匹配时,喷射器效率较低。两者相匹配时,拉瓦尔喷管喷射器的喷射效率较高;3.收敛式喷射器存在流动堵塞的问题,但适用于多种流动条件下的工质,对几何设计要求低。与拉瓦尔式喷射器相比,这种结构效率较低。研究结果有助于确定润滑油系统油气混合气喷射器的设计方案和安装位置,并为燃气涡轮发动机外管路布置的设计和优化提供参考思想。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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