Experimental investigation on stir casting of a metal matrix composite material

Abstract

In this article, Al7075 matrix with SiC as reinforcement particle was developed and the mechanical properties such as tensile strength, hardness, and impact strength was investigated. Aluminum is preferred as a matrix phase because Al alloys have low density and good ductility. Silicon carbide is chosen as a reinforcement phase due to its brittle and hard properties to enhance the wear properties. Mechanical properties of aluminum metal matrix have been tested at different temperatures and holding time. It shows an ultimate tensile strength of 121 N/mm2 at 800°C processing temperature and 20 mins of holding time. At a processing temperature of 850°C, it shows maximum hardness and impact strength. Among all the fabrication processes, stir casting is chosen because stir casting process is the simplest and cheapest for fabricating metal matrix composites (MMCs). Microelectronic and aerospace packaging industry requires a material with optimum hardness and impact strength to prevent the material from wear and impact during material handling. These MMCs will be a replacement for traditionally used materials such as W-Cu, BeO, and Kovar in packaging application.