CONTROL AND OPERATIONS MANAGEMENT OF EXTRACTION PROCESS IN INDUSTRIAL BIOTECHNOLOGY OF BETA-CAROTINE FROM BLAKESLEA TRISPORA

A. Belinska, O. Varankina, O. Bliznjuk, N. Masalitina, L. Krichkovska
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Abstract

The technological parameters, namely temperature and duration of β-carotene extraction process from the biomass of filamentous fungus Blakeslea trispora with vegetable oils of various fatty acid compositions and with various contents of natural antioxidants (refined deodorized sunflower, viso-oleic sunflower, corn and sesame) have been investigated. Statistical models of dependences of β-carotene, as well as analytical numbers, characterizing the content of free fatty acids (acid number) and primary products of lipid oxidation (peroxide number) content, in oil extracts of the specified refined deodorized oils, from temperature and extraction duration have been built. Rational parameters of β-carotene extraction from Blakeslea trispora biomass with selected extractants (refined deodorized sunflower, high oleic sunflower, corn and sesame oils) have been determined for the extracts technological properties control. It has been proven that the use of these refined deodorized oils as extractants practically does not affect the content of the target product in oil extracts of biomass, but it does affect the analytical numbers of extracts characterizing the content of free fatty acids, peroxides and hydroperoxides. The highest content of free fatty acids in β-carotene containing biomass extraction with sunflower oil has been observed. The minimum content of free fatty acids in extracts with corn and sesame oils using  has been be achieved. The highest content of primary products of lipid oxidation (peroxides and hydroperoxides) during β-carotene containing biomass extraction by sunflower oil has been observed. The minimum content of free fatty acids in extracts with sesame oil using has been achieved. It is possible to predict β-carotene content, as well as acid and peroxide numbers of oil  extracts from biomass in specified refined deodorized oils, depending on temperature and extraction process duration using the obtained approximation dependences.
工业生物技术中三叶草β -胡萝卜素提取工艺的控制与操作管理
研究了用不同脂肪酸组成和不同天然抗氧化剂含量的植物油(精制脱臭向日葵、粘油向日葵、玉米和芝麻)从丝状真菌三孢子黑霉生物量中提取β-胡萝卜素的工艺参数,即提取温度和提取时间。建立了特定精制脱臭油萃取物中β-胡萝卜素的依赖统计模型,以及表征游离脂肪酸含量(酸数)和脂质氧化初级产物(过氧化数)含量的分析数,从温度和萃取时间出发。采用精制脱臭葵花油、高油葵花油、玉米油和芝麻油等萃取剂,确定了从三pora生物质中提取β-胡萝卜素的合理工艺参数,并进行了工艺性能控制。已经证明,使用这些精制脱臭油作为萃取剂实际上并不影响生物质油提取物中目标产品的含量,但它确实影响表征游离脂肪酸、过氧化物和氢过氧化物含量的提取物的分析数。用葵花籽油提取含β-胡萝卜素的生物质提取物中游离脂肪酸含量最高。采用玉米油和芝麻油的提取物中游离脂肪酸含量达到最低。用葵花籽油提取含β-胡萝卜素的生物质时,脂质氧化初级产物(过氧化物和氢过氧化物)的含量最高。在香油萃取物中,游离脂肪酸的含量达到了最低。根据获得的近似依赖关系,可以预测特定精制脱臭油中生物质油提取物的β-胡萝卜素含量,以及酸和过氧化物含量,这取决于温度和提取过程持续时间。
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