OPTIMASI PARAMETER PEMOTONGAN CNC WET MILLING TERHADAP KEKASARAN PERMUKAAN STAINLESS STEEL AISI 304

Deni Mulyana, Ilham Azmy, Alvaro Gabrian, Rudy Yuni Widiatmoko, Petrus Londa
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Abstract

Optimization of CNC wet milling cutting parameters for stainless steel AISI 304 was successfully attempted by using Taguchi method (S/N ratio and ANOVA). L9 orthogonal array is utilized for designing the experiments with 3 levels of spindle speeds and feed rates with an increment depth of cut. The effect of cutting parameters on surface roughness was examined. According to S/N ratio’s response table, the result obtained for spindle speed fervently indicates that spindle speed is the most pivotal factor for impacting the surface roughness than feed rate for stainless steel AISI 304. ANOVA results depicted that the contribution percentage of spindle speed for surface roughness is higher than feed. Optimum values of cutting parameters were endowed at a spindle speed of 3184 rpm and a feed rate of 1528,4 mm/min. The experimental values at optimum cutting condition were compared with predicted values and it reveals a significant congruity with the experimental results with a low error percentage. Therefore, this experiment aims to develop the productivity and quality of CNC milling operations for stainless steel AISI 304. In addition, number of studies for cutting parameter optimization stainless steel AISI 304 was not barely done yet. Hereafter, more investigations still needed to optimize the cutting parameters of this stainless steel AISI 304 for various machining operations specifically on CNC milling process.
采用田口法(信噪比和方差分析)对不锈钢AISI 304的数控湿铣切削参数进行了优化。利用L9正交阵列设计了主轴转速和进给速度随切削深度增加的3个水平的实验。考察了切削参数对表面粗糙度的影响。根据信噪比响应表,对主轴转速的响应结果表明,主轴转速比进给量是影响AISI 304不锈钢表面粗糙度的最关键因素。方差分析结果表明,主轴转速对表面粗糙度的贡献率高于进给量。主轴转速为3184 rpm,进给速度为1528.4 mm/min时,切削参数最优。将最佳切削条件下的实验值与预测值进行了比较,结果与实验结果吻合较好,误差较小。因此,本实验旨在提高AISI 304不锈钢数控铣削操作的生产率和质量。此外,对AISI 304不锈钢切削参数优化的研究还很少。今后,还需要进一步的研究来优化AISI 304不锈钢的各种加工工艺,特别是数控铣削工艺的切削参数。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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