The influence of the properties of materials used to make the working bodies of the stripper header on the quality of the performed process

M. A. Bur'yanov, I. Chervyakov, A. Bur'yanov
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Abstract

The aim of the inveatigations is to develop the main provisions of the procedure for determining the influence of material properties on the example of steel and ultra-high molecular weight polyethylene (UHMW PE) when they are used to fabricate or cover the outer and inner surfaces of the fairing and the combing teeth of the header, on the quality of the process performed by it. The dependencies and regularities that are integral parts of the previously developed mathematical model of the process of combing grain crops with a single-barrel header are used in the article. As a result of solving the equations, data on the normal and tangential components of the speed of movement of the ear and grain after contact with the test surfaces were obtained. Upon contact with the external surface of the fairing that material would be preferred which the movement along is accompanied by a lower value of the frictional force. During a rebound from the combing tooth and the inner surface of the fairing, the best material is the speed of rebound of the grain from which is higher. The value of the normal forces pressing the ear of winter wheat to the contacting surface was determined in an experimental plant simulating the process of combing the reaper. The coefficient of static friction and motion and the coefficient of recovery upon contact with the surfaces of steel and UHMW PE ears and winter wheat’s grains were determined at its moisture content of 9 %. It has been established that at a header speed of 3 m/s, the frictional force pressing the ear to the outer surface of the fairing from UHMW PE is 1,75 times less than on the steel. After contact with the tooth, the rebound speed of the grain is higher, if it is made of steel. For the accepted characteristics of the harvested plants and the operating conditions of the header, when the grains come into contact with the inner surface of the fairing from the UHMW PE within the friction angle, the loss of grain velocity after the collision is less than on the steel, with the exception of contact with direct impact. Compensation for the reduction in speed within a direct impact on the inner surface of the fairing which is made of UHMW PE can be achieved by varying the angle of inclination of the combing teeth on the drum.
用于制造汽提箱工作体的材料的性能对所执行过程质量的影响
调查的目的是制定程序的主要规定,以确定用于制造或覆盖整流罩内外表面和箱头梳齿的钢材和超高分子量聚乙烯(UHMW PE)的材料特性对其所执行的工艺质量的影响。本文采用了先前建立的单筒收割机谷物精梳过程数学模型中所包含的依赖性和规律性。通过对方程的求解,得到了穗粒与试验表面接触后运动速度的法向分量和切向分量数据。在与整流罩的外表面接触时,这种材料将被优选,其运动伴随着较低的摩擦力值。在从梳齿和整流罩内表面反弹的过程中,最好的材料是颗粒反弹速度高的材料。在模拟收割机精梳过程的实验装置上,测定了压在冬小麦穗上的法向力值。测定了钢、超高分子量聚乙烯穗和冬小麦籽粒在含水率为9%时与表面接触的静摩擦运动系数和回收率。结果表明,在整流罩速度为3 m/s时,超高分子量聚乙烯对整流罩外表面的摩擦力比钢对整流罩外表面的摩擦力小1.75倍。与齿接触后,晶粒的反弹速度较高,如果是钢制的。对于收获作物的可接受特性和收割机的运行条件,当颗粒从超高分子量聚乙烯在摩擦角内与整流罩内表面接触时,除直接撞击接触外,碰撞后的颗粒速度损失小于与钢的接触。补偿在对由超高分子量聚乙烯制成的整流罩内表面的直接影响内的速度降低可以通过改变滚筒上的梳齿倾斜角度来实现。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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