DESIGN IMPROVEMENT AND VIBRATION ANALYSIS OF GANTRY SYSTEM USING FINITE ELEMENT METHOD (FEM)

F. A. Putra, D. Hendriana, H. J. Berchmans
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Abstract

A Gantry or linear robot is an industrial robot that move in straight line in three axes and at right angles to each other. Its structure must be able to hold the vibration depends on its function because vibration behavior and natural frequency plays a key role to every system in dynamic analysis, which can cause the system failure. Finite Element Method (FEM) and gyroscope can be used to analyze the vibration and natural frequency, it is very important to improve the design to avoid system failure. Gantry system in PT. Akebono Brake Astra Indonesia has unrigid structure and contain too much vibration. The system was designed in 3D CAD by Solidworks software and analyzed using frequency analysis, then comparing the result with experimental result using accelerometer gyroscope to know the validity of the model. Design improvement is conducted to improve the vibration system by increasing their natural frequency. From the improvement result, the natural frequency increased in every mode shape, mode 1: from 16,559 Hz become 23,56 Hz; mode 2: from 17,903 Hz become 30,967 Hz; mode 3: from 55,856 Hz become 60,715 Hz; mode 4: from 73,804 Hz become 82,266 Hz; mode 5: from 88,367 Hz become 97,477 Hz.
基于有限元法的龙门系统设计改进及振动分析
龙门机器人或直线机器人是一种工业机器人,在三个轴上直线运动,彼此成直角。由于振动特性和固有频率对每一个系统在动力分析中都起着关键的作用,而振动特性和固有频率是导致系统失效的主要原因。有限元法(FEM)和陀螺仪可以对系统的振动和固有频率进行分析,这对改进设计、避免系统故障具有重要意义。印尼PT. Akebono制动器龙门系统结构不刚性,振动过大。利用Solidworks软件在三维CAD环境下对系统进行了设计,并采用频率分析对系统进行了分析,最后利用加速度计陀螺仪将分析结果与实验结果进行了比较,验证了模型的有效性。通过提高振动系统的固有频率,对振动系统进行设计改进。从改进结果来看,各振型的固有频率均有所提高,振型1从16559 Hz变为2356 Hz;模式2:从17,903 Hz变为30,967 Hz;模式3:从55,856 Hz变为60,715 Hz;模式4:从73,804 Hz变为82,266 Hz;模式5:从88367 Hz变为97477 Hz。
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